New Mazak laser facility in Milan

Yamazaki Mazak is set to open a new headquarters for its European laser business in Italy. The rising importance of European subsidiaries, as well developments in laser cutting technology, has ultimately led to the creation of a dedicated site, the new ‘European Technology Center (ETC) – Laser’ alongside the Italian subsidiary in Cerro Maggiore, near Milan.

The grand opening of ETC Laser will take place at an open house on 26-28 May. Notably, the new 800 sq m facility includes: a large showroom, where a selection of the company’s flagship laser-cutting machines will be in operation; a clean room, for maintenance operations on delicate optical components such as cutting heads; and other technological areas related to laser cutting machines.

For further information
www.mazakeu.com

£400,000 investment at Batten & Allen

A specialist in stamping, plating and the assembly of high-precision parts is celebrating its 50th birthday in style after announcing a new £400,000 investment. Batten & Allen, which employs 120 people at its factory in Cirencester, signed a deal at MACH 2022 earlier this month to purchase a new Bruderer high-speed press that can produce six million components every day.

The company signalled its intentions to use the 28-tonne BSTA 280-75B2 to stamp precision parts for use in electrical applications across the automotive, aerospace and consumer goods sectors. Fitted with a high-precision mechanical feeder, the machine offers a 750 mm bed to accommodate complex press tools. Says Batten & Allen CEO Ian Mackinnon: “Bruderer presses are known throughout industry for their precise control and repeatable accuracy; two of the reasons why this machine will be our 30th from them.”

For further information
www.bruderer.co.uk

Increase flexibility, productivity and savings

Lankapaja Corporation, one of the biggest and best-known sheet metal subcontractors in Finland, has invested in Prima Power’s Night Train FMS automated storage solution for its Nummela facility. The solution includes a new Combi Genius 1530 combi laser machine, which brings together laser cutting and punching technology with an automatic LSR loading and stacking robot.

“With automation we could reduce the number of different machines, increase production efficiency and lower costs,” explains R&D manager Christian Öberg.

According to Öberg, automation is one of the elements perceived as a guarantee that a supplier will be able to offer its customers competitive prices now and in the future.

“We do a lot of small runs, making shift times important,” he says. “This is why we chose the most flexible sheet metal machine on the market: Prima Power’s combi laser. It can run even small batches efficiently.”

Lankapaja runs the machines in two shifts, totalling about 8-12 hours of effective operating time per day, per machine. With the help of the automated storage solution, the goal is to reach 15-20 operating hours per day, per machine: a huge increase in productivity that will not trigger the additional costs of manual alternatives.

Jon Törnwall, IT manager at Lankapaja, goes further into the details: “This requires a new kind of thinking for programming and job queue planning. We investigated this at length and noticed that most waste in production comes specifically from the picking, loading and unloading of sheet metal. We believe we will reach our goal by automating these steps and that in the future, with the help of the storage solution, we will manage the same amount of work with two machines as we do now with three machines.”

For further information
www.primapower.com

Weld inspection research project

The University of Strathclyde and Babcock International Group have been awarded a prestigious national research accolade to develop a ground-breaking technology application. Babcock is the industry lead for the project, which will focus on real-time ultrasonic weld inspection and underpin a wider industrial academic partnership announced last year to deliver innovation through world-class projects. The University of Strathclyde will work with Babcock on sensor-driven, automated welding using ultrasonic imaging to improve the integrity of joints.

For further information
www.strath.ac.uk

First long-life intensifier pump

Flow International, a developer and manufacturer of ultra-high-pressure waterjet cutting systems, is releasing its next generation of intensifier pump technology, the MotoJet X. The company says that MotoJet X features state-of-the-art technology advancements focused on maximising customer uptime, improving usability and nearly eliminating hands-on customer maintenance.

“Our engineering team has invested significant effort in designing, testing and refining intensifier pump technology to achieve a 95% uptime guarantee with a pump that outlasts and outperforms the rest,” says Tim Fabian, vice president of marketing and product management at Flow.

The pump is a full-service solution. Flow’s trained technical service personnel will conduct all maintenance at needed intervals, keeping customers up and running with minimal effort on their part, and allowing them to focus their attention and resources on other areas of their business.

“This white glove, comprehensive service is somewhat new to the waterjet industry, but it’s not new in the world of convenience we live in,” says Fabian. “Having an expert team available to service your equipment is a benefit that makes a huge difference in customer operations, and once you have access to it, you realise just what a difference it truly makes to your business.”

The MotoJet X features ultra-quiet operation with a sound-deadening design. Furthermore, the design includes easy access points with quick-remove side panels, an air-assisted lid and an automatic interior light. The MotoJet X has a status light built directly into the lid handle, providing quick visibility to the operating status of the pump, and comes IoT enabled and smart connection ready.

Flow’s MotoJet X operates at 60,000 psi (4136 bar) with both 30 and 50 hp (22.3 and 37.2 kW) options, and is compatible across the entire Flow Mach series of waterjet solutions.

For further information
www.flowwaterjet.com