Anca celebrates 50 years with open house

Tool and cutter grinding machine specialist Anca marked its 50 th anniversary with an open
house event at its UK branch. The event, which showcased a range of grinding technology
innovations and celebrated five decades of partnership with manufacturers and partners,
attracted over 80 visitors from across the UK and Ireland.


The open house featured an array of topics to demonstrate the company’s latest
innovations, including the AIMS automation system, the latest release of Anca ToolRoom
software, and ULTRA technology for top-quality tool production. Attendees also gained
insights into micro-tool manufacturing and single set-up tool manufacturing with integrated
peel grinding.


Among the highlights were live machine demonstrations, informative presentations and
celebratory activities, offering attendees a first-hand look at the latest technologies for
precision tool manufacturing in action. In addition, Anca collaborated with industry partners
CemeCon (coating technology), GDS (clamping technology), Tyrolit (grinding wheels) and
Oelheld (fluid technology), thus providing visitors with access to experts across the
manufacturing process chain.


“We were thrilled to celebrate 50 years of innovation and success with our valued
customers and partners,” says Neil Kendrick, operations manager at Anca UK. “The open
house was an excellent opportunity for attendees to explore our latest advancements and
gain valuable insights to enhance their businesses.”


In a significant development, Anca UK announced a strategic partnership with GDS
Präzisionszerspanungs GmbH from Germany. Under the new partnership, Anca will
represent GDS in the UK and Ireland, bringing high-quality clamping solutions and combined
expertise to the market.
More information www.anca.com

More than 11,000 visit Grinding Hub 2024

Around 500 exhibitors and more than 11,100 visitors: that was the outcome of GrindingHub
2024 which concluded last month after four successful days.
“The trade fair has developed very well since its successful launch two years ago,” reports Dr
Markus Heering, managing director of show organiser, the VDW (German Machine Tool
Builders’ Association). “The strong figures and positive mood at GrindingHub speak for
themselves.”


Sebastian Schmid, vice president at co-operation partner Messe Stuttgart, adds: “Grinding is
one of the most important machining processes. We are delighted that we’ve been able to
offer the grinding technology community a platform here in Stuttgart for the second time.
This confirms that we are meeting an important industry need with this trade fair.”
In the visitor survey, 42% of respondents had travelled from abroad, from 75 countries. The
majority came from Switzerland, Italy, Austria, Turkey and France. One in 10 trade fair
visitors travelled to Stuttgart from Asia in order to experience the latest innovations in
grinding technology.


Compared with the premiere of GrindingHub in 2022, the quality of visitors improved once

again. Around 90% said that they were involved in company purchasing and procurement
decisions. Over 80% of decision-makers came to the trade fair with firm investment
intentions, with 42% planning to make investments in the next six months.
“This should encourage manufacturers for the rest of the year, especially in light of the
current economic situation,” says Heering. “We ultimately succeeded with the second
edition in establishing GrindingHub as the international meeting point for the grinding
technology industry. The heart of the industry beats in Stuttgart.” 
The next GrindingHub will be held in Stuttgart on 5-8 May 2026.
More information www.grindinghub.de

NIGEL ATHERTON PROVIDES THE INSIDE TRACK ON 40 YEARS OF XYZ MACHINE TOOLS

Nigel Atherton, the Managing Director of XYZ Machine Tools, recently took time to reflect on 40 years of trading since he founded the business in 1984. His thoughts touch on what has changed, how the company has grown and what the future holds for the UK’s largest supplier of CNC machine tools.

Nigel Atherton was just 22 when he launched XYZ. Like many things in life, it was little more than circumstance that prompted the ambitious young engineer to embark on a career of entrepreneurship.

“I served an apprenticeship building machine tools, the latter years of which focused on demonstrating CNC systems,” he explains. “Remarkably, the company I worked for in Yorkshire was unconvinced about the future of CNC. Unhappy with this stance I left to work for a company in Nottingham. However, it was tough times economically and unfortunately the business closed. Then a friend offered me a job in Devon so, at a loose end, I headed southwest keen on the idea of living in Torquay as a 22-year-old.”

The move proved a useful stop-gap while Nigel considered his options, a thought process that led him to start his own business, initially focusing on the rebuild and refurbishment of Bridgeport turret mills. Originally called XYZ Systems and Service, the company started out in a 500 sq ft unit in Newton Abbot. The venture proved fruitful, with XYZ soon diversifying into importing new machines. XYZ’s first two King Rich machines arrived from Taiwan in 1986.

“I couldn’t afford the flight to Taiwan, so I bought two machines blind,” he says. “But there was no need to worry as I discovered the machines were absolutely fantastic upon their arrival in the UK. Today we take approximately 70% of King Rich’s build.”

A major step-change in the growth trajectory of XYZ arrived in the early 1990s when Nigel became interested in the ProtoTRAK® control. He invited a representative over from Southwestern Industries, the US-based manufacturer of ProtoTRAK®, who duly provided a demonstration. Within 10 minutes, the potential of this innovative system was plain to see, particularly regarding the simplicity of programming. Nigel ordered 12 ProtoTRAK® controls on the spot.

ProtoTRAK® offered the potential to make a monumental change in the machining of small batches and 1-off components. XYZ paired the control with a machine and, once word got out, the company sold 406 ProtoTRAK®-controlled machines in just 18 months. Indeed, as a result of ProtoTRAK®, XYZ’s sales would grow from £3m to £15m over the next five years.

The time to expand the company’s machine portfolio arrived in 1996. Until then, XYZ had only offered ProtoTRAK®-controlled CNC machines but, with a £30,000 vertical machining centre (VMC) from a rival supplier appearing on the market, Nigel headed to Taiwan to source a machining centre of his own. This allowed the company to provide the right machining solution to users, be it bed mill or VMC and, as a result, the business continued to soar. This growth meant that just two years later the company moved to its current location in Burlescombe near Tiverton.

“Since then, our range has continued to expand based on what customers tell us they need, whether it’s larger machines, five-axis VMCs, twin-spindle lathes or whatever,” says Nigel. “Customer feedback drives our ongoing evolution.”

Such is XYZ’s success that the company now supports its Devon headquarters and production facility with a number of satellite showrooms around the UK. The first was Nuneaton in the Midlands, with Livingston, Huddersfield, London (Slough) and Sheffield (in partnership with cutting tool manufacturer Ceratizit) subsequently coming on board. The company also has distributors in over 20 European countries, as well as the Middle East and South Africa.

After 40 years of such a rollercoaster adventure, which included selling and buying back the business from Southwestern Industries, XYZ is today unrecognisable from the company Nigel started with just £3000 of capital back in 1984.

“Our success is as much a surprise to me as anyone else,” he states. “Back then, I could never imagine in 40 years’ time that I would be sat at the helm of the UK’s largest CNC machine tool supplier with 90 employees and a 100,000 sq ft manufacturing facility.”

The underlying reasons for XYZ’s leading market position are numerous, but Nigel has his own thoughts on the matter: “Always treat people – customers, suppliers, employees – the way you would like to be treated. With that policy you won’t go far wrong.”

Despite recent challenges such as Brexit, soaring energy prices, global supply chain fragility and labour shortages, Nigel always manages to take hold of the situation and move forward in a positive way. This is unlikely to change in the years ahead.

“The future for XYZ Machine Tools is more evolution, without doubt,” he concludes. “As for me, at 62 years of age, I’ve no intention of retiring. You can expect to find me here for a number of years yet.”

For further information www.xyzmachinetools.com

Raft of innovations on show from Horn

Paul Horn, the solid-carbide tooling, carbide insert and tool-holder manufacturer has supplied more than 200,000 special tooling solutions over the years and currently offers 25,000 standard products, including five that were introduced to the UK market at the recent MACH 2024 exhibition in Birmingham, UK.

For instance, an addition to the Horn Supermini boring, grooving and chamfering system was announced, namely a variant with a precision-ground rake face for producing ultra-fine bores. The ground cutting edge is free from notches at a magnification of x200 and the tool is suitable for machining components with an inside diameter from just 0.3 mm. Sharp insert geometry ensures process reliability, even with very small infeed and cutting feed rates. The special coating is suitable for stainless steels, non-ferrous metals and other metals.

Notably, the Supermini Type 105 system insert requires only one tool holder for well over 1000 insert variants, which applies equally to left-hand and right-hand versions. Carbide inserts are available coated or uncoated in various grades for a variety of applications, including hard machining up to 66 HRc. The patented, droplet-shape cross section has a vibration-damping effect and delivers high repeatability during insert exchange. Internal coolant supply to the insert increases tool life, enhances cutting performance and improves chip removal. Horn offers the tools with face clamping elements that allow easy changing of the insert without removing the holder from the machine.

Horn has also developed a new solid-carbide milling cutter range for machining stainless steels used widely in the watchmaking and other precision engineering industries. Due to their geometry and efficient chip breaking, the mills are also suitable for machining numerous other materials.

More information www.phorn.co.uk

Get smart with large-diameter boring

Precision hole-making system manufacturer Big Kaiser is launching its new bridge tool that comes complete with a smart damper holder. Available in the UK from cutting tool manufacturer Industrial Tooling Corporation (ITC), the product marks the advent of a new family of bridge tools.

The Big Kaiser bridge tool with smart damper features the CK connection for both rough and fine-boring operations. Notably, the new bridge tools incorporate the company’s patented smart damper that reduces vibration when machining large-diameter bores up to 320 mm.

Giampaolo Roccatello, chief sales and marketing officer for Europe at Big Kaiser, says: “Now, we can seamlessly merge multiple cutting-edge technologies. This system brings together the exceptional modularity of the CK connection, with the anti-chatter capabilities of our smart damper and our bridge tools. With the introduction of this new product family, we’re continuing to push the boundaries of innovation in solutions for large-diameter deep boring.”

The integrated smart damper enhances connection stability, leading to improved precision during boring operations. It creates a stiff system in comparison with using separate or modular components. Additionally, the tools offer the convenience of supporting coolant supply through a central hole. This design delivers cutting fluid directly to the cutting edge to prolong tool life and improve performance whilst simplifying the installation process.

Expected to serve a broad spectrum of industry sectors, the Big Kaiser bridge tools will prove valuable assets in applications within the energy, defence, aerospace and large-part manufacturing sectors.

More information www.itc-ltd.co.uk