Anyone who voted in the UK general election and last year’s American presidential election is likely to have slotted their paper into ballot boxes manufactured for election solutions provider, Pakflatt, by injection-moulding specialist Crossen Engineering.
Operating from a 22,000 sq ft facility in Belfast with 32 employees, Crossen produces all of its own tooling, ranging from aluminium alloy moulds for small-to-medium batch production, through to fully hardened hot-runner moulds for runs of more than 500,000 components.
“Every mould we make is designed in VISI and manufactured on our range of Hurco CNC milling machines,” says Crossen’s business development manager Peter Crossen. “We’ve also recently invested in a Röders high-speed machining centre, mainly for the quick turnaround of complex mould inserts.”
The other side to the family-run operation is press tools. Crossen has 13 presses in place, ranging in capacity from 50 to 500 tonnes, and all press tooling is also designed exclusively using VISI and manufactured in-house.
“We review a customer’s CAD file in VISI and then design the tool around that file,” says Crossen. “We can easily make adjustments to aspects such as wall thicknesses, part radii and draft angle.”
Although the company has run the VISI CAD module for several years, Crossen has only recently installed VISI Flow, which is now playing an increasingly important part in the process. This ‘preventative analysis’ software optimises tool design and moulding parameters by detecting a range of potential manufacturing issues such as warpage, weld lines, air traps, filling issues and hot spots, while determining the optimum gate size and position, along with runners.
For further information www.visicadcam.com
Established in Eschert, Switzerland in 1964, family-owned G&Y Leuenberger SA came under new management in 2014 with family member Boris Leuenberger, a young and enthusiastic engineer, taking the reins. This period was a particularly troubled time for Swiss companies, and even though pressure remains today, it has to be noted that the company responded to the situation with significant investment in a new Tornos MultiSwiss 8×26 machine.
At EMO 2017 in Hanover, Siemens exhibited new and expanded digital and classic services with capabilities for identifying and exploiting additional productivity potential for machine tools. Machining companies can use the new ‘Digitalisation Check as a Service’ to create transparency of the digitalisation capability of their machine shops. With ‘Virtual Commissioning as a Service’, machine tool OEMs use a virtual twin to accelerate both commissioning and time-to-market.
Auf der EMO 2017 in Hannover stellt Siemens neue und erweiterte digitale und klassische Motion Control Services für die Werkzeugmaschinenbranche vor – mit neuen Möglichkeiten, zusätzliche Produktivitätspotenziale von Werkzeugmaschinen zu erkennen und auszuschöpfen. At the EMO 2017 in Hannover, Siemens is exhibiting new and expanded digital and classic Services for the machine tool industry – with new capabilities for identifying and exploiting additional productivity potential for machine tools.
‘Digitalisation Check as a Service’ examines how well machines, control units and processes can be networked. With this service, the data of the control equipment in the machine shop is recorded and analysed on site. This is followed by a recommendation for the optimal connection strategy on the path toward digitalisation.
‘Virtual Commissioning as a Service’ shortens time-to-market by using a virtual twin, whereby real commissioning can be accelerated by up to 70%, says Siemens. Moreover, the mechanical development and electrical design departments can save time by co-operating in parallel rather than sequentially as previously. Before the real machine is built, its virtual twin is connected to the real control system, and the machine is commissioned virtually.
These retrofit services include new Sinumerik and Sinamics control and drive technology, workshop-oriented programming with ShopMill and ShopTurn, as well as mechanical overhauls when required. According to Siemens, customers benefit from reduced downtimes, fast machining cycles, a more reliable spare part supply, improved precision and quality, as well as simplified programming and operation.
For further information www.siemens.com
CNC Software Inc, developer of Mastercam, has announced the integration of Sandvik Coromant’s CoroPlus ToolLibrary into the new release of Mastercam 2018. The move allows users to save significant time searching for desired tools and building 3D tool assemblies that can be brought directly into Mastercam via the ISO 13399 data format.
Mastercam developers worked closely with Sandvik Coromant product management to let users import 3D tool assemblies directly into toolpath operations. Customers benefit from having the correct tooling for the material and type of machining operation, plus an accurate 3D model that can be used for visualisation and collision checking.
“In the past, customers had to search through thousands of catalogue pages and cross-reference multiple sources to create the tool assemblies needed to machine their parts,” says Dave Boucher, director of product at CNC Software. “Now, they can save significant time and effort by quickly searching and building 3D, virtual tool assemblies using the CoroPlus ToolLibrary interface, and import them directly into Mastercam when they program their parts.”
Pernilla Lindberg, product manager – process planning at Sandvik Coromant, adds: “The tool library solution allows you to put the different tool items together – for example a milling cutter, the inserts and the holder – and then have an accurate representation of the actual tool.”
For further information www.mastercam.com
Open Mind Technologies exhibited its NC code-based HyperMill Virtual Machining Centre machine simulation for the first time at EMO in Hanover last month. In addition, live machining demonstrations using the strategies provided by the HyperMill Maxx Machining performance package were presented, while the company also offered a first glimpse of its upcoming HyperMill 2018.1.
With HyperMill Virtual Machining Centre, Open Mind has developed a solution that uses the NC code after the post-processor run as the basis for simulations. This ensures that virtual machine movements correspond exactly to the motion of the real machine.
According to Open Mind, the HyperMill Maxx Machining performance package is able to help manufacturers achieve time savings of up to 90% during finishing and 75% during roughing. Visitors to the show were able to see live machining demonstrations and experience first-hand the potential for savings, especially with the five-axis tangent-plane machining strategy.
In HyperMill 2018.1, 2D contour milling based on the 3D model strategy will make it much easier to program vertical surfaces. The milling contour is generated automatically by selecting the perpendicular surfaces of the workpiece model.
For further information www.openmind-tech.com