Lighting factory uses CT for quality control

Heavy-duty industrial lighting manufacturer Nordic Lights is using computed tomography (CT) to avoid the expense of destructive testing and eliminate critical measurement errors caused by powder spraying for part preparation.

To supersede the company’s previous white light system, a new measurement solution was required capable of dealing efficiently with a variety of materials as well as both internal and external feature inspection. The Nordic Lights team consulted various suppliers to determine the best solution. A Nikon CT machine, XT H 225 ST, with dual reflection and transmission targets, has since been installed to inspect and approve components before assembly.
The primary purpose of the CT system is to validate samples from suppliers, as well as new parts and modified components from new moulds. A secondary purpose is troubleshooting. During the test phase, if there are any failures, complete assemblies can be scanned to identify the cause without having to open or destroy the product. The system has, for example, been used to search for air pockets or voids in the silicone glue between the aluminium housing and the lens of a light that has suffered water leakage. This would not have been possible with the white light system.
Test engineer Carl-Anton Manns, who took part in the search for a new inspection system, says: “The instrument needed to be able to analyse smooth reflective surfaces with high precision, which the XT H 225 ST does with repeatable accuracy. Being a non-destructive process was also a big plus point.”
For further information www.nikonmetrology.com

Aberlink – a Helix Precision decision

Hull-based subcontractor Helix Precision Machining has recently invested in a Zenith 3 CMM from Aberlink, as company director Lee Sansam explains: “To help prevent non-conformance situations and rework, we apply a company-wide, ‘right-first-time’, total quality approach to all of our processes, and make regular strategic investments in the best-available inspection aids.”

Taking the opportunity to compare the merits of various machines, Helix Precision agreed that, due to its large capacity, speed of operation and accuracy requirements, the Zenith 3 from Aberlink was the CMM of choice for the company’s future needs.
“It particularly helped that Aberlink’s intuitive software made the Zenith 3 the easiest to use of the CMMs we considered,” says Lee Sansam. “Furthermore, unlike other brands, Aberlink provide unlimited free software updates, while it was also the least expensive of the machines we looked at.”
Following the CMM’s installation and an Aberlink training course, quality staff at Helix Precision quickly mastered the new CMM’s operating system. To further exploit the Zenith 3’s automatic CNC inspection routines, quality personnel will soon begin writing part programs for repeat work.
“We will then be able to instantly recall the relevant program, load a single large component or multiple smaller parts on to the Zenith 3, then start a fully automatic CNC measuring routine,” says Sansam. “On completion, when required, our new CMM will also generate detailed inspection reports.
“Our Aberlink’s Zenith 3 has already proven to be a great success. Not only has it enabled the rapid, precise measurement of complex components, but has improved our accuracy capability and significantly speeded-up the throughput of work in our busy quality department.”
For further information www.aberlink.com

30 years of success

Midland Metrology says it is marking the company’s 30th anniversary this year with continued growth and expansion.

Having recently taken on three new members of staff, the company has also opened its new, purpose-built inspection room, which is in addition to the company’s existing inspection and calibration facility. The latest addition to the team, Andy Holt, formerly of AC Inspection, is heading up the new facility.
For further information www.midland-metrology.co.uk

Okuma wins Good Factory Award

CNC machine tool manufacturer Okuma, which is represented in the UK by NCMT, has won the Good Factory Award issued by the Japan Management Association for Dream Site 2.

The facility incorporates state-of-the-art innovations developed by the company’s machining experts to achieve high-mix, low-volume manufacturing at productivity levels on par with those of mass production. The site was praised for its comprehensive and coherent use of digitalisation, its high degree of automation, and its ability to continuously optimise processes through real-time data processing.
For further information www.okuma.eu

Bystronic UK looks to the future

Daniel Thombs, 45, has been appointed managing director of Bystronic UK, a subsidiary of Swiss group Bystronic Laser AG, which specialises in manufacturing sheet metalworking machinery, notably flat-bed laser cutting machines, tube laser cutting machines, material storage automation and press brakes.

He is joining Bystronic at a time when the UK business is strong and increasing its market share year-on-year, with turnover currently at an all-time high. On 1 October 2018 Thombs will take over from the current MD David Larcombe, who has been with the company for 40 years.
For further information www.bystronic.com