High-pressure clamping with Piranha vice

Now added to the portfolio of Leader Chuck Systems is the Piranha Clamp range of centring vices. The Swiss-manufactured vices replace the usual dovetail guides found on many vices with parallel, twin cylindrical jaw guides that are said to offer better precision and clamping force.

Designed to act much like a hydraulic press, the hardened and coated spindle guides provide an increased surface area for load distribution, while the drive spindle has been tested to withstand pressures above 1300 Nm². This capability supports high-pressure workpiece clamping with a minimal depth of just 3 mm, so material waste is kept to a minimum.
The nature of the twin-guide design results in an open construction for easy chip evacuation, with any swarf flushed away by the coolant. Another benefit of this concept is an extremely low overall height, so that operators can make the most of the available working envelope.
A built-in zero-point clamping system on the base of the Piranha Clamp provides the interface with the machine tool’s work table and achieves a repeatable loading accuracy of 0.01 mm. However, the quick-change location system can be specified to fit any zero-point design, with adapter plates making the vices totally interchangeable.
Two base sizes are available, the Piranha Clamp 170 is 170 mm long by 90 mm wide, while the larger Piranha Clamp 300 is 300 mm long by 120 mm wide.
Tested against established vices that use pre-stamped raw material, the deflection measured in the Piranha Clamp range is just one-tenth of that measured (at the same clamping pressure) in competitor vices, says Leader. This makes the vice more accurate for first operations and more repeatable for second operation work.
For further information www.leaderchuck.com

BRG dives into benefits of workholding

Just over three years ago, deep sea welder and fabricator Ben Goodwin gave up his dangerous day job to start BRG CNC Machining, a subcontract machine shop. The Market Weighton-based company was launched with a three-axis machining centre, but has now taken its next step, installing a DMG Mori NLX2500-700 turning centre with workholding equipment from Hainbuch.

“With regard to a new high-end turning centre, one key area of investment was the workholding solution for the main spindle: a Hainbuch Spanntop Nova Combi collet chuck,” states Goodwin.
Typical workflow on the DMG Mori NLX2500-700 involves the machining of a huge variety of components.
“This week, we are machining 48-off parts for the utilities sector; 68-off 35 mm diameter components for a rape seed
drill in the agriculture industry; and motorsport components that are an urgent requirement,” explains Goodwin. “To effectively machine the huge diversity of parts that any subcontract company faces, we had to
have a machine fitted with chucks that facilitate fast changeovers, with rigid and
high clamping forces.
“By way of example, we regularly machine 76 mm diameter parts from 304 stainless steel in batches of 100-off,” he adds. “Using the milling turret, we are rough milling the components with a Seco HF end mill at over 6000 mm/min, at a depth of 0.8 mm. Clamping the parts on less than 30 mm of material, the Spanntop is achieving clamping forces of over 3.5 MPa. In comparison, the hydraulic three-jaw chuck on the sub-spindle only attains a clamping force of 1.6 MPa. The result of the high clamping force is enhanced surface finish and extended tool life, which we are achieving while running the jobs at speeds and feeds faster than we ever could have imagined.”
For further information www.hainbuch.com

Titan award

Automotive specialist Ricardo has recognised Huntingdon-based Titan Ltd as its ‘Engine Component Supplier of the Year’, based on its 100% on-time and in-full delivery performance throughout 2017.

The award was presented by head of engine operations Steve Milton to Titan’s managing director George Lendrum. Says Milton: “We look forward to working more with Titan and our entire supply chain to set new benchmarks in performance, quality and delivery in the year ahead.” Ricardo’s engine manufacturing business is the focus of a global supply chain, comprising over 85 suppliers across three continents.
For further information www.ricardo.com

Tech centre

Tewkesbury-based cutting-tool manufacturer Quickgrind has announced the opening of its new technical centre and training facility.

The centre has a seminar theatre and training room that can accommodate over 30 people. In addition, the facility offers two meeting rooms and workstations for programming CAM strategies and toolpaths. On the shop floor, a new Romi D1000 vertical machining centre has been installed for conducting customer trials and demonstrations. The Romi D1000 incorporates a 10,000 rpm BT40 spindle that is driven by a 22.4 kW motor and a Fanuc CNC.
For further information www.quickgrind.com

M-CNC invests £2.75m in machine tools

Following the expansion of space at Bridgwater-based M-CNC, the company has committed £2.75m to purchasing eight DMG Mori machine tools and automation.

The machines will provide M-CNC with the ability to cut large five-axis parts up to 2.5 m long and 750 mm diameter. A rapid response cell will be created for a 10-day turnaround of orders. This latest investment keeps the company on track to triple in size since its launch in 2011. M-CNC already employs 17 people with four apprentices. The company is also investing in Edgecam CADCAM software, and Javelin ERP and MRP software.
For further information www.m-cnc.co.uk