New robotic systems for machine tools

A new range of storage and handling systems for the automatic loading and unloading of machine tools is now available in the UK and Ireland via Whitehouse Machine Tools in partnership with the Turkish manufacturer Tezmaksan. CubeBox robotic cells are suitable for automating virtually any make of CNC lathe or machining centre. Non-stop, rapid loading and unloading of workpieces into and out of up to three machines enhances flexibility and agility, enabling quick adaptation to changing production requirements.

Amortisation is fast as the operator only needs to load billets, castings or forgings into the workpiece magazine and unload finish-machined components. The worker is therefore free to perform added-value tasks elsewhere on the shop floor. Additionally, unattended ghost-shift production is possible, contributing further to profitability.

Cell integration and robot programming are particularly easy, reports Whitehouse. Connecting to any make of machine control system is possible, eliminating the need for customisation or modification. The process does not therefore rely on a skilled integrator, while the high degree of compatibility simplifies and lowers the cost of implementation. Installation and commissioning normally only takes one day, reducing the expense associated with lengthy set-up periods.

The foundation of all CubeBox systems is RoboCAM, an intelligent 2.5-axis CADCAM automation software developed by Tezmaksan. Operators can integrate any compatible industrial six-axis robot into the cell without the need for prior programming knowledge. RoboCAM translates any uploaded 2D product drawing into a robot-friendly language, enabling seamless communication and execution of automated cycles.

CubeBox flexibility allows easy transportation between different machine tools. Such mobility ensures optimal utilisation of the system across various workstations, eliminating the need to perform separate robotic set-ups for each machine.

More information www.wmtcnc.com

Heller UK celebrates 50th anniversary

Redditch-based Heller Machine Tools Ltd, a wholly owned daughter company of German
machine tool manufacturer Heller Maschinenfabrik GmbH, is celebrating its 50th
anniversary this year. Both the parent company and the UK and Ireland subsidiary build
four- and five-axis horizontal machining centres. The UK site is a global competence centre
for turnkey projects and innovative manufacturing solutions.

Heller began its UK operations in 1974. Seven years later, a bespoke factory was built in
Redditch, with the company relocating in 1997 to a nearby facility capable of assembling
more than 200 machines per year. This assembly capability has since been extended to over
300 machines. Today, more than 150 employees work at the facility, which has seen
investment of more than £2m in recent years.
More information www.heller.biz

UR expands partnership with MathWorks

Universal Robots, a Danish collaborative robot (cobot) manufacturer, is further strengthening its partnership with MathWorks, a developer of mathematical computing software, by joining the Mathworks Connections Programme. The programme supports organisations that develop and distribute complementary, commercially available products, training and consulting based on MATLAB and Simulink. Last year, MathWorks became a UR+ partner within the Universal Robots ecosystem, consisting of more than 300+ approved developer companies creating products for the UR platform.


The two companies already work together, co-developing a support package for Robotics System Toolbox that saw its launch in 2023. Engineers can design, simulate, test and deploy their MATLAB-based cobot applications to Universal Robots’ cobots using MATLAB and Robotics System Toolbox from MathWorks.

“In conjunction with MathWorks joining UR+, Universal Robots’ entry into the Connections Programme formalises the organisations’ commitment to helping engineers develop advanced cobot applications,” says Jim Tung, MathWorks fellow. “With Universal Robots’ market leadership and the ability of MATLAB and Simulink to accelerate the pace of innovation, integrators and end users will continue to solve ever-more complex automation workflows.”


Jesper Kildegaard Poulsen, senior director of digital ecosystems at Universal Robots, adds: “We’re delighted to be a part of the Connections Programme and to expand our collaboration with MathWorks. At Universal Robots, we constantly push the boundaries of what we can automate and how easily it can be done. Together with MathWorks, we look forward to continuing our common quest to simplify advanced cobot deployments for robotics engineers.”

More information www.universal-robots.com

Automated airframe drilling becomes reality

An automated drilling solution comprising a FANUC cobot (collaborative robot) is using pre-
qualified tools and process parameters to accelerate aircraft production in response to
booming order books and a record backlog within aerospace manufacturing. The ADUbot
has been developed in conjunction with two partners: aerospace automation specialist
Electroimpact; and Luebbering, a manufacturer of precision fastening and drilling solutions.
By automating the traditionally manual task of drilling thousands of holes in airframes,
ADUbot will help aircraft manufacturers to achieve high levels of rapid drilling autonomy,
releasing human operatives to perform more value-added tasks.

“The record number of orders for aircraft over the next decade means that manufacturers
and suppliers are having to streamline operations and cut cycle times, while at the same
time maintain the highest standards of quality and safety,” says Oliver Selby, head of sales
at FANUC UK.

In a bid to help aircraft manufacturers increase production rates without impacting on
quality, the FANUC/Electroimpact/Lueberring partnership identified drilling as a key
application that would benefit from automation.

“Traditionally, operators rely on a standard aerospace hand tool that uses a concentric
collet locking interface to metallic drill templates or drill jigs that are attached to the wing,”
says Robert Brownbill, senior mechanical engineer at Deeside-based Electroimpact. “These
produce tens of thousands of holes in aircraft every day, yet they are all operated by hand.”

The ADUbot sees a FANUC CRX-25iA cobot take over the manual aspects of this drilling
process. It supports quick programming for the task in hand and equally fast reprogramming
for the next job. Notably, the CRX-25iA is mobile, making it especially suitable for aircraft
assembly operations.
More information www.fanuc.eu

Immersive technology 

The next generation of engineering professionals are now training using the latest immersive technology following a £3m investment at Coventry University. The university’s College of Engineering Environment and Science has installed a Powerwall, which uses 3D immersive technology to help students better understand their mechanical designs and projects. It allows them to display and interact directly with a design on screen, zooming in to see it from all angles. This capability helps to expedite the development of prototypes and form a focal point for collaborative design sessions and discussions.

More information www.bit.ly/46PuSKw