TLM grows portfolio with ultra-short pulsed lasers

The latest addition to TLM Laser’s range, from partner FOBA Laser, is a new ultra-short pulse range of laser systems, the pulse width of which is in the femtosecond to picosecond range. These laser types are able to offer a number of distinct advantages in many marking applications.

Ultra-short pulse lasers produce an intensive beam of light that allows high-precision processing, while minimising the amount of heat absorbed by the surrounding area. Due to the adjustable pulse duration, from the femtosecond to picosecond range, the heat input remains low, despite the high pulse energy. As a result, it is possible to create precise marks even on temperature-sensitive materials, reliably and economically.

The fine structures created by the laser process prevent the reflection of light, so the laser marks appear deep black and offer good readability from different viewing angles. Almost any material can be marked with the F.0100-ir laser system. From metals to heat-sensitive components and even transparent materials, the new laser marker opens up many possibilities.

TLM Laser says the system is suitable for medical sector applications, where its performance characteristics allow it to produce high contrast marks on medical instruments made of stainless steel, titanium or even plastics. These same attributes also make it suited to various applications in the production of automotive and electronic components.

Depending on the workpiece material, marking speeds of up to five times faster than nanosecond laser systems are possible, reports TLM Laser. Furthermore, TLM says FOBA’s F.0100-ir offers one of the most compact designs in the field of ultra-short pulse lasers, suiting easy integration into production lines and laser marking machines such as the FOBA M series.
For further information www.tlm-laser.com

Mazak unveils OPTIPLEX 3015 NEO 20 kW at EMO

At the recent EMO exhibition in Hanover, Yamazaki Mazak showcased its newest high-power 2D laser machine for sheet metal cutting operations: the OPTIPLEX 3015 NEO 20 kW. The machine’s working area allows the processing of workpieces up to 1525 x 3050 mm through a new 20 kW fibre laser resonator. Thanks to this high power, the machine is able to cut 30% faster and reduce gas consumption by 30% when cutting with nitrogen.

Mazak says that the OPTIPLEX 3015 NEO 20 kW is equipped with proprietary beam-shaping technology to adjust the power density of the laser beam in a controllable and automatic manner, ensuring the best possible result on various materials and thicknesses.

The new MCT3 cutting head and MAZATROL SmoothLx CNC system are just two stand-out technical features of the machine. Mazak’s MCT3 boasts multiple intelligent functions to streamline the operator’s role. For instance, beam diameter control automatically adjusts the laser beam diameter while automaticfocus enables distance adjustment for different materials to deliver faster cutting speeds. Furthermore,automaticprofilercalibration is a function that maintains the nozzle to workpiece distance to boost edgequality and productivity.

Automating the overall set-up time can lead to 95% quicker preparation compared with standard laser machines, reports Mazak. Moreover, intelligent cutting functions such as flash cutting and fine power ramping are able to enhance the overall process even more. Instead of stopping at each axis, the laser turns on and off through ‘flash cutting’;synchronising the axis and laser movements leads to reduce cutting times. Another function, fine power ramping, adjusts the laser power and feed rate, minimising dross at cutting corners without compromising straight-line cutting speed.
For further information www.mazakeu.co.uk

Partnership speeds landing gear development

Supernal, Hyundai Motor Group’sadvanced air mobility (AAM) company, Hyundai WIA, a global automotive and aerospace parts manufacturer, and Mecaer Aviation Group, an Italy-based aeronautical company, are partnering to design and manufacture landing gear systems for electric vertical take-off and landing (eVTOL) vehicles. Hyundai WIA specialises in mass manufacturing and precision machine tools, while Mecaer focuses on designing and building aerospace-grade landing gear systems. The three partners are collaborating to improve the safety and overall performance of eVTOL vehicles.
For further information www.hyundai.com

AMRC to develop sustainable composites

The University of Sheffield Advanced Manufacturing Research Centre (AMRC) has secured funding for a new capability, the first-of-its-kind in the UK, to research and develop novel fibre-reinforced thermoplastic tapes. These recyclable materials have the potential to transform sustainability in composite manufacturing.The Multipurpose Fibre Reinforced Thermoplastic Tape (FRTT) Development Cell will take shape courtesy of a £1.7m grant from the Engineering and Physical Sciences Research Council, which is part of UK Research and Innovation.
For further information www.amrc.co.uk

Tow-Trust raises the bar with Bystronic

Warwickshire-based tow-bar manufacturer Tow-Trust has invested heavily in the latest technology and automation, including a multitude of machines from Bystronic.

CEO of Tow-Trust Towbars Tom Miller says: “We manufacture over 3000 part numbers and ship hundreds of thousands of units every year. The manufacturing process starts at two different times: we have the hollow stock section and the sheet steel divisions. The sheet steel division runs the very latest in technology with laser cutting and automation. From here, we pass the products through press braking and welding sections to the work-in-progress holding area.”

The sheet steel division is home to a wealth of technology from Bystronic, with the area accommodating three Bystronic press brakes lined up next to a Bystronic ByStar Fiber laser cutting machine. Adjacent to the four machine line-up is another ByStar Fiber laser cutter.This machine is continually processing sheet steel credit to the Bystronic ByTrans 3015 Extended automated sheet metal loading facility.

The company also has a hollow section division. Discussing this area, Miller says: “Here, we have the automated Bystronic ByTube 130 for cutting round and square tube material stock.Alongside this is a custom-built AMOB CH120 semi-automated machine for tube bending. This gives us complete control over our products, which is essential as we work to very tight tolerances and require the ultimate in quality.

“When the hollow section and sheet steel divisions complete their parts, components are moved to the work-in-progress area,” he continues.“Here, we construct sub-assemblies and undertake our quality control process. This feeds into our welding shop where we have 10 manual welding bays for small intricate parts and low-volume production parts. We also have four robotic bays for high-volume production.”
For further information www.bystronic.co.uk