SW debuts two new machines

Schwäbische Werkzeugmaschinen GmbH (SW) is presenting two new products from stand C04 in hall 12: the two-spindle BA W03-22 CNC machining centre and the BA profile, a new machine concept for machining profiles. Furthermore, SW is showing the BA space3, currently its largest model for machining battery housings, and offering insights into current trends in manufacturing such as friction stir welding and giga-casting.

‘Innovate Manufacturing’ is the theme of this year’s EMO, which also captures the essence of SW’s ‘Smart Manufacturing Solutions’ corporate claim. “For us, innovative and smart manufacturing are two sides of the same coin,” says André Harter, head of marketing and business development at SW. “Both allow us to respond individually and efficiently to our customers’ needs.”
For further information www.sw-machines.com

Chemical simulation software tests new composites

Software company Molydyn is to use chemical simulation to test new composite materials, in collaboration with the University of Sheffield Advanced Manufacturing Research Centre (AMRC) and Bitrez, in order to make the testing process more sustainable.The project aims to use molecular modelling to develop a viscosity modelling capability for Molydyn’s accessible web simulation platform, Atlas, to help design better composite materials while reducing costs and environmental impact. Building upon previous collaborations with the AMRC, the project is utilising funding from an Innovate UK Transformative Technologies grant.

Chemical simulation allows researchers to test new materials quickly with virtual experiments, screening out prospects that are unfit for the lab. This saves laboratories time and money, while proving to be a more sustainable method –testing materials virtually requires no disposable gloves, single-use plastics or solvents.

With the rising price of electricity and raw materials, composite material manufacturers are feeling the pinch becauseinfusing viscous, honey-like resin into the fibres often requires high-pressure pumps and heating. However, resin tested for an optimised viscosity would flow like water and reduce the cost, environmental impact, and difficulty of manufacturing composite parts.

Matthew Bone, chief executive officer at Molydyn, says: “It’s good to be back working with the AMRC again, and tackling a major problem like viscosity. We’re hoping to expand Atlas and give materials scientists a tool to help them design better composite materials. Composites are shaking up many sectors with the environmental benefits of light-weighting, so we’re keen to help get better composites to market faster.”

The AMRC, part of the High Value Manufacturing (HVM) Catapult network of research centres, will conduct empirical lab testing from its innovation cluster in Rotherham.
For further information www.amrc.co.uk

Facilitatingseamless digital manufacturing workflow

ModuleWorks, a provider of software components and solutions for CADCAM systems and CNC machining, has introduced the Manufacturing Data Exchange Specification (MDES). The new specification aims to enhance the efficiency of manufacturing workflows by enabling seamless data exchange across different platforms and processes.

MDES is a new, open data exchange specification for the manufacturing industry. It increases the interoperability of different hardware and software systems across all stages of the product lifecycle, from design and planning to production and quality control. The free-to-use specification enables any company to adopt MDES as a universal language for the digital representation of machining assets such as tool components, assemblies, fixtures, stocks and set-ups, as well as their mounting in machine tools.

Unifying the digital representation of machining assets in an open specification has the potential to simplify and accelerate data exchange by minimising the need for data bridges between different proprietary systems. This would also reduce software development costs and dismantle adoption barriers for new equipment, encouraging manufacturers to leverage the benefits of the latest technology on the market.

Yavuz Murtezaoglu, founder and CEO of ModuleWorks, says: “Over the past 20 years, ModuleWorks has been developing digital manufacturing software in partnership with CAM system developers, machine tool builders and CNC control manufacturers. This puts us in a unique position to understand the importance of a common data exchange specification for the industry, and to develop a specification that meets the needs of different stakeholders.”

The new specification is compatible with the existing industry standards ISO13399 (Cutting tool data representation and exchange) and DIN4000-190 / DIN4003-190 (Tabular layouts and 3D description of fixture devices).
For further information www.mdes.info

On Assignment at EMO 2023

Mills CNC, the exclusive distributor of DN Solutions and Zayer machine tools in the UK and Ireland, is out in force at EMO 2023 this week (18-23 September), checking out new product introductions from the respective stands of both companies at the show.DN Solutions (hall 14,stand D06 andhall 9,stand G54), isshowcasing 20 machines. A key theme is flexible automation solutions, demonstrated by: a Lynx 2100LSYB compact turning centre integrated with a cobot; a Puma TW2600M twin-spindle horizontal turning centre with a gantry loader; an NHP 5000 HMC with round pallet system; and a DVF 4000 five-axis VMC with automatic workpiece pallet changer.

Zayer Machine Tools (hall 13,stand B52) ispromoting two of its latest, large-capacity milling machines: a Zero 4000 horizontal ram-type milling machine and an Aetos 3000 gantry-type mill equipped with a moving bridge, fixed table and fixed cross beam.
For further information www.millscnc.co.uk

Renewable energy from used car batteries

JLR has partnered with Wykes Engineering, a specialist in the renewable energy sector, to develop one of the largest energy storage systems in the UK to harness solar and wind power using second-life Jaguar I-PACE batteries. A single Wykes Engineering BESS utilises 30 second-life I-PACE batteries, and can store up to 2.5MWh of energy at full capacity. JLR provided the batteries from prototype and engineering test vehicles, and the company aims to provide enough batteries to store a total of 7.5MWh of energy – enough to power 750 homes for a day – by the end of 2023. 
For further information www.jaguarlandrover.com