Laser Cutting Co installs tube laser

The Laser Cutting Co (TLCC) has taken delivery of a new Trumpf TruLaser Tube 7000 at its Sheffield facility.

This customer-focused supplier of subcontract laser cutting services will use the machine, which is currently being commissioned, to achieve further growth as part of its progressive five-year plan. Moreover, with TLCC already producing flat sheet-metal ventilator parts as part of the fight against the COVID-19 pandemic, the new TruLaser Tube is helping the company bid competitively for tube-based parts needed for the same purpose.
“We’re heavily focussed on processing innovative tube design, so our investment in the Trumpf TruLaser Tube 7000 will further enhance our capability and capacity in this area,” says director Charlie Day. “Although we’re a subcontractor, our customer slogan is ‘your partner in production’, where we can add considerable value at the design stage. The Trumpf machine will support our efforts in this area, particularly with six-axis 3D cutting and the flow drill and tapping attachment.”
Smart Design Production is the value-added aspect of TLCC’s business, an initiative that has seen the company deliver production cost savings for customers of up to 50% in some instances. Although laser tube cutting can replace conventional machining processes such as drilling, sawing and milling, it is also now possible to perform threading operations in-cycle, replacing weak and time-consuming fixings such as nuts or rivets.
In the first machining step, the flow drill produces an extrusion that is followed by the cutting of a heavy-duty thread. Sensors monitor the process and alert the operator if a tool breaks, for example.
Advantages such as the flow drill will provide a competitive edge in many regards, not least when trying to win work required by the healthcare sector as it looks to boost capacity due to coronavirus.
For further information www.uk.trumpf.com

Automated Amada machines prompt growth

Birmingham-based Finish Architectural has used its investment in the latest automated punching and laser-cutting technology from Amada to double the size of its business over the past five years.

Finish Architectural, which generates turnover of circa £5.5m, manufactures products that include window cills and pods, copings, rain-screen systems, facade steel supports, steel bracketry, flashings, perforated sheet, punched art, louvre systems, and bespoke pressings – essentially any construction-related fabricated item.
“In 2015 we bought our first automated machine, and have doubled in size since then,” states operations director Terry Turner. “Automation removes manual input and provides a lot more control over our operational efficiency.”
The shift to automation began with the arrival of an Amada EM-ZR B servo-electric turret punch press that benefits from an ASLIII MP300/40 automated tower loading system and automatic part picker. Two years later, in 2017, an Amada LCG-AJ 4kW fibre laser-cutting machine was installed featuring an AS LUL automated load-unload system.
“These investments were purposely designed to upgrade our facility and bring automation online,” says Turner. “We knew that automation would unlock the potential growth we had in the business.”
As well as a host of aluminium parts, the laser cutter is also used to process mild steel sheet, sometimes up to 15 mm thick. The impact of the automated Amada machines on business at Finish Architectural cannot be overstated. In 2015, the company operated a single-shift pattern, but by 2018 had switched to 24-hour operations, with the machines running fully throughout the weekends.
“Amada have held our hand and been there every step of the way, to make sure that we develop and grow the business around the automated machines,” concludes Turner. “The Amada support has been fantastic from the start.”
For further information www.amada.eu

Next-generation taper angle control

Water Jet Sweden has launched Alphajet, the next generation of taper angle control (TAC) and perpendicular waterjet cutting.

Alphajet is mechatronics based on compact design with a fixed TCP point. According to the company, extraordinary cutting result are achieved with carefully selected machine elements and small precise movements at an angular accuracy within ±0.05 mm.
Alphajet features a compact design that means lower weight and less limitations on the work area. This factor is extra beneficial for those who want to arm their machine with more than one cutting tool. Users can fit up to four Alphajet systems on the same machine, thereby quadrupling the cutting capacity without compromising accuracy.
The less movement, the higher accuracy. This principle was one of the guidelines when designing Alphajet, which has a fixed TCP so that the machine’s X and Y axes do not need to move in order to handle TAC.
Alphajet also features a proprietary gearbox design. The 45-30-30° angles require very small movements in the A and B axes when cutting, while the choice to position the tool holder very low on the cutting head provides a low rotation point with small, more accurate movements. Alphajet has the ability to withstand a maximum angular compensation TAC up to ±13°, which the company says is the best on the market.
The mechatronic system is equipped with Fanuc absolute servomotors, thus no reference cycle needs to be run. These absolute motors are directly connected in a harmonic drivetrain to eliminate any mechanical sources of error, such as backlash and play.
No special CADCAM programs are required as IGEMS basic CAM waterjet modules already contain data for the most common materials.
For further information www.waterjetsweden.co.uk

Mazak appoints sales manager for Midlands

With over 20 years’ experience in the machine-tool sector, Brian Edmondson has assumed the role of Mazak area sales manager for the Midlands, having previously been the company’s area sales manager for the northwest.

Edmundson brings with him a wealth of technical expertise and hands-on engineering knowledge to now support customers in the West Midlands, Herefordshire, Worcestershire and Gloucestershire. He will be responsible for serving the needs of Mazak customers operating across a variety of market sectors, ranging from general subcontracting through to automotive, aerospace and medical.
For further information www.mazakeu.co.uk

£6.5m boost for SME manufacturers

SME manufacturers across England have been given a £6.5m funding boost to help them recover from the COVID-19 pandemic and address key barriers to growth.

The Manufacturing Growth Programme, which is funded by ERDF and delivered by Oxford Innovation Services, has been extended until December 2022, and will give a further 2800 companies access to industry experts and grants to tackle immediate business issues and support improvement plans.
This additional backing will safeguard/create 3500 new jobs and takes the total package of support the initiative can deliver to £18.3m across 17 regions, with businesses in Sheffield able to apply for the first time. Firms are given access to a dedicated local manufacturing growth manager, who will use GROWTHmapper – an in-depth business diagnostic tool – to develop an individual action plan and support business projects that range from environmental improvements, leadership, management and marketing, to skills, quality and supply-chain development.
For further information www.manufacturinggrowthprogramme.co.uk