Optimising the finish of wind turbine bearings

Since 2008, Lippstadt, Germany-based Thyssenkrupp Rothe Erde has received six Dörries Contumat vertical turning and grinding machines from Starrag. Satisfied with the results, this specialist in large-diameter anti-friction bearings for wind turbines has now ordered the same model again, but with modified and optimised features.

Without large-diameter anti-friction bearings and rings from Thyssenkrupp Rothe Erde, many wind turbines would not be turning. These parts see use in the drives of nine out of 10 wind turbine manufacturers worldwide. The finishing of the bearings takes place on seven Dörries Contumat vertical turning and grinding machines, the latest arrival being a larger Dörries Contumat VC 6300/500 MC F.

The portal of the machine is designed to be larger than currently required. Indeed, the newly installed base supports a base table which holds a magnetic chuck with a 5 m diameter. It is possible to extend the base table to 6 m using ring segments, which allows it to support an even larger magnetic chuck. Furthermore, Starrag has installed a new grinding support on the left with a centrally positioned motorised grinding spindle.

Feedback from operating personnel was the impetus for further improvements. For example, Starrag changed the dressing position to eliminate the previous bottleneck to the protective cover. Now, it is easy to dress grinding wheels of all types (on the left and right) up to a diameter of 650 mm.

“It’s a significantly optimised, universal dresser,” states Hubert Erz, senior consultant for sales in the renewables sector at Starrag. “Multiple dressing positions allow operators to adjust the dressing process precisely to the grinding operation.”

More information www.starrag.com