£65m overpayments

Manufacturers could be missing out on up to £65m of unclaimed refunds and incorrect charges on their energy bills, according to business energy experts Inenco Group. Inenco has conducted analysis on business bills, identifying that one in five energy bills contain errors that frequently go unnoticed by organisations. The most common issue in the manufacturing sector is incorrect rates applied to bills, followed by meter read errors. Inenco’s team of data analysts process and validate over one million invoices each year on behalf of businesses.
For further information www.inenco.com/missingmillions

Bridgeport mill boosts 1-off machining

Expert CNC Ltd, a subcontract supplier of precision milling and turning services, has invested in a pre-owned Bridgeport Interact 4 CNC milling machine from Sorted Machine Sales. The move comes in response to ongoing customer demand for greater flexibility in the machining of 1-off components.
Established in 2008, Verwood, Dorset-based Expert CNC serves customers in sectors ranging from marine and aerospace, through to machine building and architecture. Diversity of this nature requires inherent flexibility in the machine shop.
“We never know what work will come through the door tomorrow, and with increasing requests for 1-off parts against short lead-times, we made the decision to source a CNC vertical mill that was simple and quick to program,” explains commercial director Gary Waldron. “We saw a Bridgeport Interact 4 with Heidenhain CNC on Sorted’s website and, after a viewing, deemed it ideal for our needs.”
Phil Bowers, director at Sorted Machine Sales, takes up the story: “The machine had only been used for light work in the aerospace industry, so was in really good condition. We gave it a comprehensive service, and it sailed through a Renishaw ballbar test. Each pre-owned machine is treated as if we were buying it ourselves. This level of service is what ensures we enjoy high repeat sales.”
Indeed, Expert CNC is now in the market for a second pre-owned machine.
“We have earmarked funds for another investment, which will either be a vertical machining centre with a fourth axis, or a turning machine,” says Waldron. “Whichever we decide, Sorted will be our first port of call.”
For further information www.sorted-uk.com
www.expert-cnc.co.uk

Smart wings offer a composite solution

A £1m+ project to develop ‘smart’ composite leading edges for aircraft wings with embedded heaters to protect the wings against ice build-up (while reducing weight and boosting efficiency compared with existing systems), has concluded successfully after crucial wind tunnel tests. The EU-funded ELWIPS programme brought together researchers from the University of Sheffield’s AMRC and aerospace companies Meggitt and AeroTex.
ELWIPS is a programme managed by aircraft manufacturer Dassault Aviation. The AMRC designed and built a composite wing structure which incorporates electric heating technology and power control systems developed by Meggitt subsidiaries in the UK and France, while specialists in icing prevention and prediction, AeroTex, determined the sizing, zoning, power rating and control strategy for the heaters.
For further information www.amrc.co.uk

TDI Challenge now open to entries

Submissions for the 2017 edition of the Technology Design and Innovation (TDI) Challenge, the MTA’s flagship schools competition for young engineers, are now invited. There are four prize categories to be judged, two in each age group, which are 14-16 and 17-19. Each age category has two prizes on offer for individual and group projects. The winner in each category will receive an individual prize (which include iPads, GoPro cameras, Mini-rig speakers and drones) as well as a £1000 voucher for their school to spend on design and technology equipment. All entries must be received by 12 May.
For further information
www.mta.org.uk/tdi

Golden tickets

A selection of British companies are poised to reap the benefits of a European-wide initiative on robotic technology after securing one of 25 ‘golden tickets’. Automata Technologies, Hexagon Metrology, Nissan Motor Manufacturing (UK) and Russell Finex are the latest UK beneficiaries from the second and final round of the ROBOTT-NET voucher programme.
In all, 64 vouchers have been given out via the programme, entitling each recipient to receive highly-specialised consultancy from a broad field of the brightest robotics experts around Europe, with the aim of bringing their ideas to fruition.
A total of 166 companies spread across 12 European countries applied for a voucher from the European robotic technology transfer network, which is a collaboration between the Manufacturing Technology Centre (MTC) in Coventry, Danish Technological Institute (DTI) from Denmark, Fraunhofer IPA in Germany and Tecnalia from Spain. From the set of the 64 winning vouchers, eight companies will be selected for further assistance and funding towards a pilot project.
Jeremy Hadall, chief technologist in robotics and automation at the MTC, says: “With the announcement of the final 25 vouchers in the ROBOTT-NET program, the MTC is now working with a number of UK companies to develop their robot technologies and applications to allow them to grow their competitive position.”
One of the important aims of ROBOTT-NET is to strengthen the technology transfer between the participating research and technology organisations and the European manufacturing industry. To realise this technology transfer, all partners in ROBOTT-NET will run general courses for industry management as a complementary activity to voucher and pilot work systems.
The MTC will be holding a ROBOTT-NET course on 24-25 April.
For further information
www.the-mtc.org