Haas aids micron-level machining

March-based Microns Precision Engineering provides a subcontract engineering solution to customers across the UK and Europe.

Founders James Campbell and Garry Mills met while working as machinists at another firm, but in 2008, with a recession looming, they began to visualise starting a company of their own. “We wanted more control,” states Campbell. “We didn’t start with much, but because of the economic downturn things were cheaper. We bought a second-hand Haas mill and started to build up a customer base.”
Microns Precision soon outgrew its original premises, and after expanding into two larger units, began looking to see how it could fill its newly acquired space.
Today, nearly a decade later, Microns has installed 10 Haas machines, the latest of which is a VF-2SS Super Speed mill. With customers in industries ranging from agricultural to motorsport, scientific to gas and oil, the VF-2SS needs to be adaptive. “If something can be machined; we have a customer who wants one,” explains Campbell. “Right now we’re making DTS nano-positioning equipment which is mounted to lasers and microscopes, so the parts have to be dead flat. The accuracy on the VF-2SS is incredible, and it’s undoubtedly the fastest machine we have; the tool changer is so speedy that our jobs are noticeably quicker, which makes the whole process more efficient.
“This is our second Haas with four-axis capability and we’ve found that gives us a flexibility we hadn’t previously seen,” he continues. “As the controls are the same on all of the machines, we can switch from one to another in no time.”
For further information www.haas.co.uk

Smart manufacturing

Renishaw showcased a range of process control solutions for advanced manufacturing industries.

For instance, a machining cell was on display to demonstrate how high levels of automation and connectivity can be incorporated into CNC machining operations. The cell replicated the closed-loop process control applications that Renishaw uses to machine parts at its own production facilities in the UK, such as the 460,000 sq ft site in Miskin, Wales, where the integrated application of the company’s technologies enables productive, automated manufacturing with reduced labour and skill requirements, despite the low-volume, high-variety production environment.
For further information www.renishaw.com

Tooling innovations

Quickgrind gave a MACH debut to milling-cutter innovations that included the Mirage, QPlus, Delta and Spectre series.

The company also demonstrated its QuickEdge regrinding service, QuickLab process analysis and improvement service, QuickVend tool management solutions, and QuickCAM CAM assessment service. By reducing depth of cut and increasing feed rate by up to six times that of conventional end mills, Quickgrind says that its high-feed Spectre range is suitable for rough-machining operations such as slotting, pocket milling and contour machining.
For further information www.quickgrind.com

Latest machines offer control options

Mach Machine Tools launched a range of best-in-class CNC lathes and machining centres at this year’s exhibition.

The 8”-chuck Mach S-202 is a two-axis CNC lathe with a 400 mm turning length and 52 mm bore capacity. Included as standard is a programmable tailstock, parts catcher and swarf conveyor. Also launched was the Mach 710 Mini Mill+, a three-axis vertical machining centre equipped with an 11 kW, 12,000 rpm direct-drive BBT40 spindle. The machine offers a 24-position side-mounted ATC, 48 m/min rapids and roller linear guideways. Fanuc or Siemens control options are available for both machines.
For further information www.machmt.co.uk

Best-ever MACH for ITC

The 2018 edition of MACH proved to be the most successful event that ITC has participated in so far.

While many commentators will pin the show’s success on a buoyant market and a new floor layout; for ITC, the crowds were drawn in by its eye-catching stand design, Suter MMX500 racing bike and the sheer diversity of its product range.
ITC’s marketing and internal sales manager Georgia Stewart-Jones says: “We received significant leads from every corner of the UK, varying from automotive, oil and gas and aerospace OEMs, to small subcontract job shops. In the week after the show, we sold a range of solid-carbide taps, drills, VariMill end mills and much more to a number of aerospace subcontractors. Additionally, we have just received a large order for Big Kaiser BBT30 collet chucks from a Fanuc user that needed high-precision BBT collet chucks to complement their recent RoboDrill purchase.”
For further information www.itc-ltd.co.uk