Within the framework of regional competence days and the ‘Euroblech Digital Innovation Summit’ online event, Bystronic presented its latest products and solutions for the fields of laser cutting, bending, automation and software.

Among other things, the sheet-metal processing specialist demonstrated how manufacturing environments can be intelligently networked to achieve even higher efficiency.
Numerous highlights were outlined. For instance, in order to offer sheet-metal processing companies even better support in an increasingly competitive environment, Bystronic is now advancing into a new dimension of fibre-laser cutting: the 15 kW ByStar Fiber. According to the company, this high-end fibre laser offers high-precision Bystronic technology and a reliable cutting process (even with the high laser output) to meet a wide range of applications.

The technological leap from conventional 3-12 kW systems to the new 15 kW level is significant: on average, thanks to the 15 kW laser, the cutting speed of the ByStar Fiber increases by up to 50% compared with a 10 kW laser source. As a result, sheet-metal processing companies can benefit from higher productivity at lower unit cost. In short, its 15 kW output means the latest ByStar Fiber cuts steel, aluminium and stainless steel precisely and reliably in thicknesses between 1 and 30 mm, and brass and copper in thicknesses up to 20 mm.
Bystronic’s 15 kW laser output enables extended applications in steel and aluminium of up to 50 mm, and thus offers flexibility both for large series and urgent customer orders. Regardless of whether cutting aluminium, other non-ferrous metals or steel, the Bystronic cutting head is said to excel with maximum precision in both thin and thick sheet. The new power level is available for the ByStar Fiber 3015 and ByStar Fiber 4020.

For further information
www.bystronic.com

Founded over 30 years ago, CLH Trailers has grown into one of the UK’s leading manufacturers of trailers for the agriculture, fishing, marine, sport, leisure and farming industries.

As the product range has grown, so has the factory, staff levels and investment in technology, with the latest addition to the plant list in West Wales being a plasma-cutting machine from Kerf Developments.

Shop-floor foreman Mark Reynolds says: “First and foremost, we wanted to buy British. We looked for a viable option and realised that laser cutting wasn’t suited to our business, whereas plasma was a perfect fit. We found several vendors and then spoke with customers for their testimonials. Out of the UK manufacturers, it was Kerf that had a reputation above all others.”

The company’s new Kerf RUR 2500p plasma machine with 4 x 2 m bed arrived in July. Primarily cutting black steel and aluminium in thicknesses from 1.5 to 25 mm, CLH Trailers specified the RUR2500p with the user-friendly Burny 10 LCD CNC, the 275 A Lincoln Spirit II 275 plasma unit and Lantek software to drive the high-definition Ultrasharp cutting technology.

Building a new factory unit specifically for the Kerf machine, managing director Chris Hussell says: “I wanted a plasma cutter with a robust build quality that was capable of running all day, every day. The Kerf machine has certainly given us that. The plasma unit can cut steel beyond 60 mm thick, which is more than we need, while the precision, repeatability and edge finishes are exceptional. We predict that the machine will pay for itself in less than 2 years.”

Adds Reynolds: “We’ve only had the Kerf machine a matter of weeks but it has already lightened the workload of our staff and machines, streamlining production in the process.”

For further information
www.kerfdevelopments.com

No matter what shape or size – round, cubic, small or large – machine shops can clamp any kind of workpiece with the Hainbuch modular system. Of particular note, machine operators are able to change over the various clamping devices very quickly.

Hainbuch is constantly adding to its modular system so that users can always find the optimum solution for every clamping application. However, one thing was still missing, a concept for clamping cubic parts, which is why Hainbuch has introduced the two-jaw module.

Classic clamping heads ensure the external gripping of round workpieces. However, when these devices reach their limits due to the requirement for machining larger diameter workpieces, then the three-jaw module is used. And now, for cubic parts, the new Hainbuch two-jaw module is the solution of choice for centric clamping in machining centres and milling machines. In just two minutes, it is possible to change from external clamping to centric clamping.

The two-jaw module is suitable for use at speeds of up to 1500 rpm. Due to its small, lightweight design, the solution is a good alternative to large and heavy centric clamping devices. The basic unit, into which the jaw module inserts, is a Hainbuch chuck or vice. Notably, the exchange of modules takes place without changing the clamping device and, thanks to the integrated Centrex quick-change interface, without any need for alignment.

For further information
www.hainbuch.com

Hexagon AB has signed an agreement to acquire DP Technology Corp, a developer and supplier of CAM software that offers Esprit as its flagship solution. Well known for its machine-optimised, edit-free G-code (toolpath), Esprit leverages a digital-twin simulation platform to model the finished part, tools and CNC machine. AI-based algorithms eliminate manual data input and provide machine operators with greater assurance of what will happen on the shop floor.

Founded in 1982 and headquartered in Camarillo, California, DP Technology employs around 260 people in 27 locations worldwide. The company also operates a network of 130 resellers across 44 countries, giving Esprit a global footprint and install base. DP Technology will function as part of Hexagon’s Manufacturing Intelligence division. Sales in 2019 amounted to €35m.

For further information
www.hexagonmi.com

Following Alpha Manufacturing’s investment in a STOPA four-bay automated material handling and storage system from Trumpf in 2016, the company has extended to a 10-bay system that now runs 62m down the centre of its factory near Stafford. The STOPA – which serves Trumpf machines such as a TruLaser 3030 Fiber, TruMatic 6000 laser/punch combination, TruPunch 5000 and TruBend Cell 7000 – houses more than 600 tonnes of raw material and part-processed items in a total of 207 available pallet spaces.

Plans for the large-scale installation were first set out in 2015. The aim was to make Alpha Manufacturing the UK’s foremost precision sheet-metal fabricator in just five years, doubling turnover in the process. With the completion of the STOPA system extension in July 2020, the total investment is close to £4m, securing what Alpha describes as one of the most technically advanced factories in the industry.

For further information www.uk.trumpf.com