Rotary encoder with built-in vibration analysis

Featuring an integral accelerometer, the new Heidenhain ECI 123 Splus rotary encoder enables position measurement and vibration analysis in a single component. This added functionality simplifies condition monitoring and maintenance planning in high-wear automated systems.

Detecting vibration early on is vital for achieving smooth processes, optimal results and long service life in high-performance automation systems. The earlier the detection, the easier it is to prevent scrap, machine damage and system downtime. By integrating an accelerometer into a rotary encoder, Heidenhain is offering a new and convenient solution for detecting and analysing vibrations on rotating machine elements.

Users of the ECI 123 Splus benefit from combined motion control and condition monitoring on their rotating machine elements. Linking vibration data with position feedback makes it easier to determine the type and location of the vibration’s source. And for even more condition data, the ECI 123 Splus supports up to three connected external temperature sensors. The system reliably transmits all data for further processing via an EnDat 3 interface. This combination of functionality saves on additional vibration sensors while simplifying cabling and installation.

So how does it work? Well, the ECI 123 Splus measures machine vibration using a built-in three-axis accelerometer and a microcontroller for on-device analysis, including initial analysis for up to 64 orders. For Subsequent analysis, the encoder’s EnDat 3 interface transmits the purely serial data to the user’s downstream electronics. There, OEMs can segregate their analysis based on timing, type, trigger, speed range and measured axis, and monitor data over time for changes to the relevant orders.

For further information www.heidenhain.com

Faster, clearer CT scans with AI Reconstruction

Nikon IMBU is releasing AI Reconstruction, a 3D computed tomography (CT) reconstruction software solution powered by artificial intelligence (AI) that eliminates the traditional trade-off between scan speed and image quality. By applying deep learning (DL) techniques to enhance image quality, Nikon’s breakthrough technology enables rapid results and superior analysis. Traditionally, CT users had to pick between fast, lower quality scans or slow, higher quality scans. Quick scans promote the possibility of missing important details, whereas slow scans lead to the scanning of fewer items.

AI Reconstruction lifts these limits through AI enhancement tailored to individual customer needs by Nikon’s applications engineering team. The DL modelling underpinning AI Reconstruction is trained to distinguish relevant information from the scan artefacts to filter noise and improve clarity.

“Nikon’s latest breakthrough in AI-enhanced 3D reconstruction represents a fundamental change for industrial CT,” says Chris Price, product manager with Nikon for X-ray and CT systems. “By lifting the speed-quality trade-off, AI Reconstruction provides both rapid results and superior image clarity, unlocking a new level of scan flexibility for users. This technology leap helps testing and quality teams enhance throughput and precision like never before. The dramatically sharper image quality reveals tiny product flaws that previously required painstaking scans, while faster scan speeds let users reliably analyse many more units per day.”

Examples of where this technology will demonstrate a profound impact include the automotive, aerospace and manufacturing sectors, as well as the medical device industry. In these markets and others, meticulous quality control via precise metrology is essential for product safety.

AI Reconstruction complies with the European Union’s ‘Ethics Guidelines for Trustworthy Artificial Intelligence’.

For further information https://industry.nikon.com

Mastercam announces new president

Mastercam, a global provider of CAM software, has appointed Susan Brandt as its new president. This strategic move will leverage Brandt’s extensive experience to drive Mastercam’s growth and reinforce its advanced manufacturing solutions. Brandt brings over 25 years of global business leadership and GTM (go-to-market) strategy expertise within the B2B software/SaaS domain, as well as infrastructure design and engineering software. Notably, she has held several senior leadership positions during her career, including at Bentley Systems, holding executive roles in sales and business development.

For further information www.mastercam.com

ModuleWorks and MAL extend ties

ModuleWorks, a supplier of software components for digital manufacturing, is extending its partnership with MAL Inc, a developer specialising in physics-based virtual machining and optimisation solutions. The extended tie-up makes ModuleWorks the exclusive reseller of MAL Inc’s AppsPro software library, the NPro plug-in for Siemens NX and the DELPro plug-in for Dassault Systèmes’ DELMIA.

ModuleWorks will also sell the jointly developed Machining Wizard that integrates machining physics and tool-path technology to assist engineers in selecting optimal cutting parameters for automated tool-path generation. The Machining Wizard subsequently uses these parameters in combination with a geometrical analysis of the workpiece to generate a tool path with optimised cutting parameters for each region of the part.

For further information www.moduleworks.com

New grease degradation diagnosis technology

NSK says it is developing a world-first: a high-accuracy way of rapidly and accurately diagnosing the remaining life of lubricant grease. The company will provide the solution as a mobile app, enabling users to perform the on-site analysis of lubricant condition in machine tool bearings, ball screws and linear guides. This innovative capability will reduce the need for grease inspection and replenishment costs, and help machine shops implement condition-based maintenance strategies. NSK’s is currently seeking customer input and feedback ahead of launching the new app.

For further information www.nskeurope.com