Schunk vices attract the crowds

At last month’s Southern Manufacturinig exhibition in Farnborough, UK, Schunk handed a UK exhibition debut to its Kontec KSC-F single-acting
vice, as well as the KSC 6-jaw gripper vice.

The modular configuration of the KSC-F is credit to the Vero-S interface and 160° quick-clamping system. This all-rounder for raw and finished part machining is suitable for manual and automated machine loading. The KSC-F with its flat, lightweight design is seen as applicable for use in pallet storage units. Each size – KSC-F 80, KSC-F 125, and KSC-F 160 – is designed for the common machine tool pallet sizes of 320 x 320, 400 x 400 and 500 x 500 mm. The KSC-F achieves high clamping forces even at a comparably low torque level, says Schunk.
Alongside the KSC-F was the KSC six-jaw gripper vice. This six-jaw gripper vice system performs well when processing high-strength materials, says Schunk, and the safe clamping configuration can resist extreme lateral forces when machining difficult-to-process materials.
With clamping forces up to 90 kN, the KSC is designed to deliver stability in operations that require a low clamping depth, providing the end user with good access to the workpiece with improved clearance between the component and the clamping system. The vices are suitable for clamping workpieces up to 125 mm wide.
For further information www.schunk.com

High-pressure clamping with Piranha vice

Now added to the portfolio of Leader Chuck Systems is the Piranha Clamp range of centring vices. The Swiss-manufactured vices replace the usual dovetail guides found on many vices with parallel, twin cylindrical jaw guides that are said to offer better precision and clamping force.

Designed to act much like a hydraulic press, the hardened and coated spindle guides provide an increased surface area for load distribution, while the drive spindle has been tested to withstand pressures above 1300 Nm². This capability supports high-pressure workpiece clamping with a minimal depth of just 3 mm, so material waste is kept to a minimum.
The nature of the twin-guide design results in an open construction for easy chip evacuation, with any swarf flushed away by the coolant. Another benefit of this concept is an extremely low overall height, so that operators can make the most of the available working envelope.
A built-in zero-point clamping system on the base of the Piranha Clamp provides the interface with the machine tool’s work table and achieves a repeatable loading accuracy of 0.01 mm. However, the quick-change location system can be specified to fit any zero-point design, with adapter plates making the vices totally interchangeable.
Two base sizes are available, the Piranha Clamp 170 is 170 mm long by 90 mm wide, while the larger Piranha Clamp 300 is 300 mm long by 120 mm wide.
Tested against established vices that use pre-stamped raw material, the deflection measured in the Piranha Clamp range is just one-tenth of that measured (at the same clamping pressure) in competitor vices, says Leader. This makes the vice more accurate for first operations and more repeatable for second operation work.
For further information www.leaderchuck.com

Wind tower manufacturing line installed

Spanish wind-tower manufacturer, GRI Renewable Industries, has installed an automated PEMA production line for offshore wind turbine towers.

The line includes seven PEMA extra heavy-duty column and booms, one PEMA double-head welding platform, 32 pairs of heavy PEMA roller beds (up to 350,000 kg and 10 m diameter), four PEMA assembly lines, a plate joining station, and milling machines for longitudinal and circular joints. The ethos of the line is that all crucial processes, such as welding, milling and materials handling, are fully integrated to constitute efficient workflow and high quality.
For further information www.pemamek.com

Gearing up for WIN trade fair

The WIN Eurasia Metalworking and WIN Eurasia Automation fairs will this year be coming together under the same roof between 15-18 March in Tüyap, Istanbul. In line with the demands of the sector, these two established trade fairs of the Eurasia region will merge for the 2018 edition. WIN Eurasia Metalworking attracted 385 exhibitors from 19 countries at the 2017 show.

At this year’s event, exhibitors and visitors will have the opportunity to showcase and experience the 360° manufacturing industry. From sheet-metal processing to metal-forming technologies; automation services to electrical and electronic equipment; hydraulic and pneumatic services to intralogistics; WIN Eurasia 2018 will be bringing all the ecosystem needed for the factories of the future.
For further information www.win-eurasia.com/en

Clamping force verification made easy

Workholding equipment manufacturer OK-Vise has announced two new systems for checking how tightly a component has been clamped, mindful that during automated machining in particular, the verification of holding force has always been a challenge. The products are available in the UK through 1st MTA.

The accuracy of workpieces, especially those that are delicate or of thin-wall construction, can be adversely affected if the clamping pressure is too high. Conversely, if the grip is too weak, there is a possibility of the part becoming dislodged during machining, risking operator injury, machine damage, tool breakage and scrap.
During automated hydraulic clamping, oil pressure is easy to measure, but other variables can also influence clamping force. In manual clamping systems, straightforward torque measurement is often used, although the relationship between torque and actual clamping force can be inaccurate. As a result, the approach that OK-Vise has taken is to integrate clamping force measurements directly into the company’s modular Multi-Rail RM fixturing system.
An on-screen digital readout of clamping pressure enables the operator to verify that a hydraulically secured component is held correctly. If required, an optional SCADA system can collect information from several displays over a standard Modbus connection so that historical data can be viewed and adjustments made as necessary.
The system also allows the holding force of manually secured workpieces to be checked. Here, a visual red dot in a clamp module gradually fades to grey as a spanner is turned, showing when the holding force is correct. Various modules are available for different clamping pressures.
For further information www.1mta.com