Producing precision watch components

Founded in 2016, Geneva-based Badeco SA manufactures high-precision components for the watchmaking industry.

The company produces watch crowns, push-pieces, tubes, pinions, arbors, watch hands and parts for associated sectors, all on its in-house Tornos turning centres.
“We purchased two SwissNano CNC automatic lathes from Tornos as soon as we started our activities,” says managing director Stéphane Menoni. “Right from the start, they have proved to be particularly flexible and precise, while requiring minimum floor space.”
What was decisive, apart from the small footprint, was the flexibility of the SwissNano machines.
“Some high-precision components are manufactured in volumes up to 25,000 off, but it is also common practice to produce in small series or even perform one-off production,” says Menoni. “This means we can efficiently manufacture prototypes or spare parts.
“Since the space in our premises is restricted, we have installed the machines in an inverted position to gain additional space; this arrangement enables full access to the machining cell from the front,” he adds. “The machines are equipped with bar feeders and can be used for back machining as well as gear-cutting operations.”
Commissioning was quite easy, as Menoni affirms: “Just three days after the installation of the machines, the operator was fully familiar with set-up and operation. On the one hand, this was down to simplicity, and on the other it was the intuitive functions of the TISIS code editor. The latter is simply fantastic, since it allows program editing/transfer and tool selection, as well as machining process monitoring.”
For further information www.tornos.com

Lathe control offers new functionality

Heidenhain’s top-of-the-range lathe control, the CNC Pilot 640 is now available with a number of new upgrades.

Most notably, a newly developed Turn Plus feature is now standard on new purchases. Turn Plus allows the creation of a lathe program at the push of a button, with up to 90% time savings, says Heidenhain.
The latest versions of the control software also include other improvements, such as added functional safety (FS) features and expansions that provide the machine operator and machine tool builder with more benefits.
Heidenhain’s CNC Pilot 640 contouring control allows five-axis simultaneous machining and combined turn-mill operations, full surface machining with B axis and counter spindle, as well as up to three channels for asynchronous multi-side machining.
Multi-touch operation permits swiping and zoom functions, while high-resolution 3D simulation graphics have been added. Machining operations with one or several set-ups (multi-channel operation) can be programmed separately through structured programming. The maximum number of controlled axes and spindles has been increased to 24 using appropriate options.
Heidenhain’s CNC Pilot 640 lathe control is available in two screen formats: 19“and 15.6“, with up to 25 configurable fields. The control also now works with Heidenhain’s display hand-wheels HR 520 (FS), and the HR 550 FS radio hand-wheel system. New CFRCompactFlash memory cards and SIKs are also available.
For those interested in connected machining, the CNC Pilot 640 can be incorporated into such systems by utilising the Heidenhain options Remote Desktop Manager (option 133) and StateMonitor for capturing machining data.
For further information www.heidenhain.com

Riding with Renishaw AM parts

At the recent World Human Powered Speed Challenge in Nevada, a UK team broke world records for both male and female arm-powered speed on a bike created with the support and expertise of Renishaw.

As part of the ARION4 project, Renishaw additively manufactured the central titanium support (CTS), a vital component of the bike that attaches to the head-tube to hold the layshaft and front wheel in place. The component is the backbone of the ARION4 transmission system, allowing riders to put in as much power as possible without worrying about structural integrity at the front of the bike.
For further information www.renishaw.com

Poly-Shape to sell majority stake

AddUp, a specialist in the manufacture of 3D metal printing machines and systems, a joint-venture between Fives Group and Michelin, has announced a project to acquire a majority stake in the French company Poly-Shape.

Created in 2007 by Stéphane Abed, Poly-Shape offers design services and the production of parts via the 3D metal printing process. The company has managed to develop an expertise recognised throughout Europe in fields such as tooling, aerospace, medical and energy, and more specifically the motorsport sector, working notably with a large number of Formula One teams.
For further information www.addupsolutions.com

Ground-breaking ceremony for new building

Pressen HAAS GmbH and PTF Maschinenhandelsgesellschaft mbH have constructed a new modern office and warehouse centre in Straßberg/Winterlingen. The recent growth of the two companies, which specialise in used machines for metal forming and sheet metal working, should continue and is supported by the new 2,500 sq m facility.

“In addition to trade in second-hand machines, it is above all the services that make the difference,” says Mario Kosjerina, one of three managing directors. “A large number of our customers are not satisfied with the mere delivery of machines. Modifications, overhauls, commissioning and training for local staff are essential service components. We are well aware that in addition to investing in buildings, an expansion also involves more staffing requirements. Therefore, we are of course looking for service personnel at
our new location.”
Since 2006, when Kosjerina took over press specialist Werner Haas, a lot has happened in the industry. Thomas Geisel, managing director on the board since 2011, adds: “The internet has changed the trade significantly in recent years. Offers have become more transparent, making comparability much easier for the customer. In order to stand out from the competition, the services for selling a used machine are therefore becoming increasingly important.”
Holger Keinath, who is primarily responsible for the concerns of PTF, adds: “By expanding our business activities with the takeover of PTF in 2012, we have moved from pure trading in metal-forming presses to a partner in the metalworking industry. There is nothing that we cannot obtain if we do not have the right machine in stock.”
For the future, both companies plan to expand their activities and enter new markets, focusing on emerging regions such as Vietnam, North Africa and Mexico, although the EU and Asian markets continue to be important. The export share of the two companies is over 50%.
For further information
www.pressen-haas.de www.ptf-maschinen.de