Bystronic unveils entry-level fibre laser

Bystronic has introduced a flat-bed laser-cutting machine that is aimed at sheet-metal processing companies wishing to exploit the productivity of fibre technology and its broad range of applications.

ByAutonom 4020 mit ByTrans 4020 Extended

The competitively priced BySmart Fiber can be supplied with a laser source of 2, 3, 4, or 6 kW, as well as optional automated material handling solutions.
Fitted with a 6 kW source, the machine enables users to achieve the maximum increase in cutting speed, for example up to 70% more than a 4 kW fibre laser when cutting 3 mm stainless steel. This advantage is even greater in comparison with a 6 kW CO2 laser, as productivity is trebled.
Fibre lasers are able to process a range of materials, from steel and stainless steel to aluminium, copper and brass, with operating costs and maintenance requirements that are relatively low. For manufacturers with applications that lie in the thin to medium sheet thickness range, it means faster cutting, lower costs and higher profit per part. Additionally, Bystronic offers its Power Cut Fiber function to extend the range of applications to thicker sheet, delivering quality cuts in material up to 30 mm.
The company has equipped the BySmart Fiber with the latest generation cutting head, which can be adapted to maximise quality when profiling different metals. Users choose between two focal points of the laser beam depending on sheet thickness and material type. In addition, the 6 kW version of the BySmart Fiber offers the ‘Cut Control’ function, which monitors the entire process. If a tear occurs, laser cutting is automatically stopped, reducing the risk of errors and rejected parts.
For further information www.bystronic.co.uk

Tornos releases seven-axis mill

The CU2007 milling centre from Tornos has entered the next stage of its evolution with a seven-axis variant.

Notably, the machine now features a second dividing head with rotary and linear axes that enables it to be converted into a bar-feeding device. In addition, the extra dividing head allows the sixth face to be machined.
To complete the autonomy of the machine, it can be equipped with a pick-and-place system that can be used to store bars up to a length of 330 mm in a magazine located next to the machining area. Once the first bar has been finished, the magazine opens and the manipulator arm picks the following bar up to load it into the five-axis dividing head. The workpiece is clamped, the magazine closes and the machining cycles can be restarted.
If preferred, the CU2007 can be combined with a robot cell. The six-axis robot can load and unload workpieces, and turn them over. An additional gripper system is used to handle the workpiece pallets.
In total, the machine has three types of tool magazine available that have a capacity of 16, 24 or 40 tools. At the heart of the CU2007, the spindle can also be configured according to workpiece requirements. Three spindle types are available: a 12,000 rpm high-torque option; a 20,000 rpm variant for high torque and speed; and a 40,000 rpm high-speed option.
For further information www.tornos.com

IPS facilitates Industry 4.0 solutions

To avoid the possibility of engineers glazing over at the mention of Industry 4.0, “there is no better way to describe the potential rewards of the concept than by illustrating that better profitability and improved growth can only be achieved with customised digital manufacturing solutions”, says Starrag CEO Dr Christian Walti.

“And with Starrag’s Integrated Production System [IPS], users have available a modular solution that can be aligned with specific requirements, allowing individuals to effectively select their own à la carte solutions to realise the benefits of Industry 4.0 through automating and digitising their production.”
At the heart of IPS is a cell controller, proprietary to Starrag, which monitors machines and can guide and control the entire production process – in conjunction with a higher-level ERP system where applicable. The cell controller also ensures digital transparency by visualising system status, for example.
Developed in-house by Starrag, the cell controller is an open system that can link different system components, making it a very practical and cost-effective tool for customer-orientated Industry 4.0 solutions.
“IPS enables users to control and monitor their Starrag machines – standalone units through to flexible manufacturing systems and complete production lines – to ensure reliable production,” says Walti. “In addition, the technology enables us to support them in the complex task of using data in a networked production world to obtain added value.”
He adds: “Starrag has been using IPS components to develop wide-ranging Industry 4.0 solutions for a number of customers, including one company that invested in a flexible manufacturing system of six Ecospeed F2060 machining centres served by a rail-guided pallet shuttle system.”
For further information www.starrag.com

Compact machining centre from DMG Mori

A new machining centre has been introduced by DMG Mori that, despite having travels of 700, 420 and 380 mm in the X, Y and Z axes respectively, has a footprint of just 4.2 sq m.

The DMP 70 takes up 10% less space on a factory floor than the machine it replaces, the MillTap 700, of which more than 3000 have been sold.
Available either as a three-axis CNC machine or fitted with an optional swivelling rotary table to enable five-axis simultaneous machining, the production centre is suitable for the manufacture of medical parts. However, it is equally well suited to producing smaller parts in the aerospace and other demanding sectors,
as well as in the job shop.
Provided that components fall within its working envelope, the DMP 70 is able to lessen the load on larger capacity, more expensive machines. A high degree of rigidity in machine construction, including a grey cast iron machine bed and 35 mm wide linear guideways, allows a metal removal rate that is 10% higher than the maximum possible on the MillTap 700.
With rapid traverses of 60 m/min and acceleration up to 2 g, the DMP 70 offers dynamic performance. In the machine’s standard version, it is equipped with an inline, 10,000 rpm/78 Nm spindle. Fast tool change and chip-to-chip times of 1.5 seconds also contribute to high productivity. The tool magazine has capacity for 15 cutters up to 250 mm long; 25 tool pockets being an option.
For further information www.dmgmori.com

SIC buys Zaniboni

SIC Marking has purchased Zaniboni Srl of Turin, Italy, which has subsequently been renamed SIC Zaniboni.

Formed in 1977, Zaniboni specialises in the design, manufacture and sale of customised marking and laser traceability solutions for the automotive and mechanical engineering sectors. As early as 1994, Zaniboni began introducing lasers into its marking and traceability solutions, becoming a pioneer in the integration of this technology. In over 40 years, Zaniboni has succeeded not only in becoming a reference in Italy and internationally, but in establishing strategic partnerships with international OEMs such as SKF.
For further information www.sic-marking.co.uk