Chester Machine Tools has been extremely busy during the first quarter of 2019, with approximately 255 machines shipped globally from the company’s Burntwood factory in Staffordshire.

The most recent project was a customised Chester HB110/3 horizontal boring machine for a dockyard in Portsmouth. Engineers from Chester Machine Tools took an expedient one and a half weeks to construct the bespoke machine, which was hand built and automated at Burntwood.
“The horizontal HB110 series borer is testament to the capabilities of Chester Machine Tools and its custom-built machines,” says Anthony Edwards, the company’s sales director. “It is a versatile machine that can be used in multiple manufacturing and industrial environments.
“We specialise in providing bespoke machines to order, tailored to our clients’ specific requirements, and we aim to deliver the highest quality and reliability for each unique business environment,” he continues. “Chester’s skilled engineers assemble the purpose-built machinery, while also providing commissioning, installation and training as part of the total service packages offered with all of our machines. In addition, we can provide post-installation support and planned maintenance for the lifetime of our machine tools.
“The HB110 constructed for the dockyard customer is just one of the large industrial-sized machines in our range; we offer multiple machine solutions for any application.”
For further information www.chestermachinetools.com

Meeting the precision needs of its customers has seen a Huddersfield manufacturer make a number of large investments, including the acquisition of the latest CNC machine technology.

Thomas Brown Engineering, which celebrated its 35th anniversary in 2018, worked with the Engineering Technology Group (ETG) to install a new Hardinge Bridgeport XR1000, which will help it capitalise on three recent contract wins for the aerospace sector.
The company will use the additional power and torque provided by the GTW spindle to machine tough materials, while the Heidenhain TNC 640 control and Nikken 4th-axis rotary table are intended to increase accuracy, flexibility and repeatability.
In recent years, Thomas Brown Engineering has seen its turnover increase and new jobs created; the company’s workforce now stands at 20 people.
“We have always been big fans of Hardinge Bridgeport and the excellent performance the machines deliver, so it was no surprise when we updated our capabilities with the new XR1000,” explains Tom Brown, who founded the business in 1983 after serving an apprenticeship and working at a local firm. “Aerospace is a growing market for us following our AS9100 accreditation, and this helped us secure three important contracts which required more capacity and shorter lead times.”
He continues: “We spoke to ETG about our requirements and came up with the XR1000, specifying it with a Nikken 4th axis rotary table to give us the opportunity to produce more complex components. It is a decision that is already paying off, with some cycle times reduced by as much as 20%. This makes a major difference to our productivity.”
The machine also features a Blum TC50 spindle probe and ZX-Speed IR tool-setting probe.
For further information www.engtechgroup.com

Essex-based MKB Precision Engineering has installed a large XYZ 1100 HD (Heavy Duty) machining centre.

When creating their company, Ken Barnard and his son Matt had just a second-hand manual lathe, a grinding machine and an XYZ ProtoTrak mill. Within a couple of years, business had developed and the company’s first XYZ 710 vertical machining centre arrived, quickly followed by a second. These two machines, with their Siemens Shopmill controls, enabled MKB to fulfil orders that would have not been viable previously, leading to good business growth.
As demand for larger components grew, the pair recognised that a machine was needed with greater capacity, and the larger XYZ 1100 HD was the obvious model of choice.
“While we had our XYZ SMX 5000 ProtoTrak bed mill, part exchanging that for the XYZ 1100 HD was a natural progression, and the addition of tool-changing capacity and fully enclosed guarding allowed us to maximise productivity,” says Ken Barnard. “When we saw the carcass of the XYZ 1100 HD at the MACH exhibition, it gave us the confidence that this larger machine would perform in much the same way. And, with the XYZ 1100 HD having the same Siemens 828D control featuring Shopmill conversational software, it makes it straightforward to transfer work from one machine to another.”
MKB Precision Engineering bought the XYZ 1100 HD specifically for its machining envelope, particularly the large Z axis, which allows the company to easily machine workpieces over 620 mm tall. The large table, at 1100 x 600 mm, can also be utilised to machine smaller parts or, indeed, components in multiple set-up configuration.
For further information www.xyzmachinetools.com

Mills CNC, the exclusive distributor of Doosan machine tools in the UK and Ireland, last month attended the Southern Manufacturing exhibition for the first time in the company’s history. To mark the occasion, Mills CNC showcased the latest Doosan simultaneous five-axis machining centre on its stand.

The machine, a DVF 5000, made its UK debut at MACH 2018, where it proved to be popular with show visitors. Under power at Southern Manufacturing, the DVF 5000 demonstrated the five-axis machining of a complex, high-precision aerospace component.
The Doosan DVF 5000 is a compact, rigidly built machine that provides precision component manufacturers with full simultaneous five-axis machining capability. At Southern Manufacturing, the machine was exhibited with a 17.5 kW/12,000 rpm directly-coupled spindle, although a 22 kW/18,000 rpm built-in spindle option is also available.
While the DVF 5000 machine on Mills’ stand was equipped with a Heidenhain iTNC640 control, models can also be specified with either the latest Fanuc or Siemens CNC. The DVF 5000 offers rapid rates of 40 m/min in its X, Y and Z axes. At the show, the machine was equipped with integrated automation provided by a six-position automatic pallet changer and a servo-driven ATC that can hold up to 120 tools and offers a 1.3 second tool-to-tool change-over time.
The DVF 5000 features linear guides and an integrated thermal compensation system that mitigates against the effects of thermal drift. A 500 x 450 mm table with a maximum table load of 400 kg featured at Southern Manufacturing, but the machine can be supplied with a larger table as an option (630 x 450 mm) if required.
For further information www.millscnc.co.uk

As part of Accuturn’s growth strategy, the company is expanding its capabilities with the addition of a further Haas Mini Mill to its range of CNC milling and turning machines. Director Nicola Stokes says: “This will enable us to increase capacity for our existing customer base, as well as allow us to expand into new sectors.”

The new Haas Super Mini Mill has a machine table capacity of 914 x 305 mm, and axis travels of 406 x 305 x 254 mm in X, Y and Z. Accuturn’s Super Mini Mill is enhanced with a faster tool changer, faster spindle and higher rapids for improved production and part finish.
In other news at Accuturn, which is based in Norfolk, the company has taken its first apprentice as part of the company’s continued growth and commitment to encouraging young people into careers in engineering and manufacturing.
Joshua Mallett, 16, from Swannington in Norfolk, originally came on work experience from Reepham High School for two weeks. He stayed in touch with the business and, after finishing school, joined as Accuturn’s first engineering apprentice. Mallett is attending City College Norwich for the next two years, on day release, studying for his Mechanical Engineering Level 2. On completion, it is planned he will go on to a third year to complete Level 3.
For further information https://accuturn.co.uk/