Starrag’s new Heckert H65 compact horizontal machining centre is said to add a new dimension to heavy-duty four-axis machining for a machine of its class. Occupying just 24 sq m, Starrag says the H65 offers machining speeds up to 30% faster than comparable models and can increase output levels by 80%.

With X, Y and Z axes of 850 x 1020 x 1000 mm, and 630 x 500 mm twin pallets each able to accommodate loads of 1.5 tonnes (with a pallet-change time of 13 secs), this latest addition to Heckert’s compact H range of cost-competitive machining centres provides traverse rates up to 80 m/min and a standard spindle speed of up to 10,000 rpm from its 60 kW/450 Nm hollow shaft HSK-A100 spindle.

A motor spindle with a run-up time of just 1 second is suitable for machining light alloy materials such as aluminium. The Heckert H65 can utilise a wide range of tool magazines and tool changers; tools up to 22 kg can be held securely in a chain/in-line magazine, while a tower magazine will accommodate tools up to 50 kg. The chip-to-chip time of the most dynamic machine variant design is 3.1 seconds.

As standard, the internal coolant supply delivers up to 100 l/min at 80 bar through the centre of the spindle and is programmable via M code.

The 24-inch control panel (Fanuc or Siemens CNC) offers multi-touch, intuitive operator guidance via Starrag’s HMI touch screen, and the control is future-proofed with built-in IO-Link technology that allows users to monitor machine status (even individual machine elements) at any time and from anywhere.

For further information
www.starrag.com

Capable of producing complex workpieces weighing up to 400 kg from a wide range of materials, from aluminium to titanium, the new DMP 35 vertical machining centre is now available from DMG Mori. Occupying a footprint of just 3.15 sq m, the standard three-axis version can optionally come as a five-axis model and/or with automated pallet handling.

Axis travels of 350 x 420 x 380 mm are generous considering that the machine width is only 1285 mm if using the 15-station tool magazine, rising slightly to 1410 mm if choosing an alternative 25-pocket magazine. Underlining the breadth of options available, customers can select a 24,000 rpm/52 Nm in-line spindle and an HSK-A40 or SK30 interface in place of the standard 15,000 rpm/78 Nm spindle.

Up to 2 g acceleration delivers a chip-to-chip time of 1.5 seconds, while rapid traverse is 60 m/min in all orthogonal axes. Linear scales (fitted as standard) feed axis positions to the Siemens control.

A further option is the integration of a swivelling rotary table for five-axis simultaneous metal cutting.

Requiring an additional floor area of 1.15 sq m, it is possible to connect a WH 3 automation unit manufactured by DMG Mori to the DMP 35. Rapid autonomous exchange of machine pallets fixtured with raw material or finished components raises productivity. It additionally introduces the possibility of six-sided machining and allows long periods of unattended operation, including lights-out.

DMG Mori also offers the DMP 70 with travels of 700 x 420 x 380 mm.

For further information
www.dmgmori.com

Ficep UK has supplied a Valiant CNC drilling line to Scottish engineering and construction firm, AJ Engineering, as part of a multi-million-pound expansion that has seen the business expand its Forres-based manufacturing site by 4.7 acres. The fully automated Valiant line will help AJ Engineering to double its production capabilities and is already driving up demand for services.

Ficep’s Valiant is a three-spindle system for processing a full range of rolled structural steel shapes. The machine performs marking, drilling and cutting tasks on long steel sections, freeing-up AJ Engineering’s workforce to focus on complex fabrications. Among the Valiant’s key features are: its tool-change system, which accommodates up to six tools per spindle; double vices and dual alignment systems to improve material clamping; and sub-axis spindle positioning that enables simultaneous drilling on all three surfaces.

Alan James, managing director of AJ Engineering, says: “Working with Ficep has been extremely positive, from initial introduction and the ordering process [which happened virtually due to the pandemic], to the installation ahead of time and extensive training. Also important was the fact that Ficep has a ‘family’ of machines which, in time, can be added to existing manufacturing process.”

He continues: “The machinery gives back time to our staff so they can concentrate on the more technical projects and no longer have to spend time measuring or marking beams – or drilling them – the new machine does this automatically from the details downloaded directly from our drawing office. With this technology, and having more operators available, we’ll be able to target a greater number of complex projects.”

For further information
www.ficep.co.uk

Now available in the UK from the Engineering Technology Group (ETG) is the new Chiron FZ16S five-axis machining centre with HSK-A100 spindle. The main spindle achieves a torque level of 400 Nm and is suitable for machining difficult structural components made from titanium or nickel-based alloys, such as Inconel. The large HSK-A100 interface and the proven moving gantry design, which ensures high static and dynamic rigidity, form the basis for high cutting rates and the machining of deep cavities.

From a specification perspective, the Chiron FZ16S five-axis machining centre provides X, Y and Z-axis travels of 660, 660 and 400 mm respectively, with a 61 kW spindle motor. Optionally available is a high-speed, high-torque 20,000 rpm/200 Nm HSKA63 spindle supplied by a 162 station tool carousel. Chip-to-chip time is 2.5 seconds, while rapid feed rate is 75 m/min.

With regard to flexibility, the Chiron FZ16S five-axis model is available with the VariocellPallet. Suitable for processing small batch sizes more dynamically and flexibly, the VariocellPallet sees various raw parts clamped on a rotary indexing table with up 10 pallets. The handling system supplies raw parts to the machining centre and removes the workpieces together with the pallet following the successful machining process. This capability increases productivity and allows a second pallet to be loaded while processing another pallet. Alternatively, customers can consider the flexible and cost-effective VariocellUno handling robot, workpiece storage and loading/unloading device.

From an Industry 4.0 and digital manufacturing perspective, the Chiron FZ16S five-axis machining centre is available with Chiron’s SmartLine platform for intelligent control, digital networking and mutual machine communication.

For further information
www.engtechgroup.com

A fully automatic production cell based around two Heckert five-axis horizontal T45 machining centres from Starrag with integrated robot handling is manufacturing process-intensive planetary gear carriers in half the time taken by conventional methods, while also reducing tool expenditure by around 25% and halving traditional equipment costs.

The capabilities of the T45 machining centres combine effectively with robotised pallet, gripper and tool handling, as well as seamless cell control technology, to ensure Germany-based mechanical engineering and automation specialist Voith increases productivity by producing the carriers in the shortest possible lead times and with high levels of precision and process reliability.

Assuming an annual output of 50,000 parts per year, the system is also enabling productivity per unit area to be increased by up to two and a half times thanks to a reduction in the number of machines being used compared with traditional methods.

From a process perspective, once the component is clamped, an optimally co-ordinated sequence of rough and smooth milling, turning and drilling operations are undertaken by machines with 15,000 rpm, 292 Nm spindles, complemented by fast start-up and deceleration rates, and 60-tool magazines. The extremely short process and throughput times for sequentially machining workpieces that may be of variable design are partly due to the robot‘s ability to automatically set up the required grippers and type-specific pallets in the storage area while the machines are cutting. When the operator approves a new series for production, the robot changes all equipment within eight seconds. This innovative production solution halves the previous process time.

Overall throughput time is also reduced because there is no need to change workpieces between machines – thus, for example eliminating the installation of different clamping devices and re-clamping.

For further information
www.starrag.com