The folding of sheet metal can be automated using a new bending centre from Bystronic.

With the new solution, it is said that users can lower production costs, boost accuracy and consistency, and at the same time increase flexibility for dealing with small to large batch sizes.

‘Bending Cell’, as the system is known, is based on the company’s Xpert Pro press brake and is served by a seven-axis robot that is able to cope with a wide variety of component sizes and shapes. A gripper changer, tool changer and magazine, and material storage unit may be either factory-fitted or retrofitted at a later time, allowing not only component handling but gripper and bending tool exchange to be autonomous. The modular system enables existing Xpert Pro machines in the field to be automated.
Intelligent offline programming software saves time by determining the optimal bending sequence for every job. Moreover, the program for the next order can be downloaded without interrupting the current process.

While the robot is bending, staff can perform other tasks such as the supply and removal of sheet and parts, or operating a laser-cutting machine or welding system. The cell is simple to use, as both the robot and press brake are controlled using the same touchscreen. Importantly, the ByVision Bending user interface provides the user with an overview of the current job status and remaining production time, even on mobile devices (optionally).

Bending Cell is available as a turnkey automation solution for Bystronic’s Xpert Pro 100, 150, 250 and 320 press brakes. Maximum press capacity is 320 tonnes and bending length is up to 3 m. Five robot types are available with handling capacities ranging from 90 to 270 kg.

For further information www.bystronic.co.uk/en_uk