Allsops invests in Bystronic press brakes

Holmfirth-based sheet metal design and engineering specialist, Allsops Ltd, has recently upgraded its bending capability with the addition of two Xpert 40 Bystronic press brakes offering a bending length of 1 m and a stroke of 200 mm. Raising the number of press brakes on site from Bystronic (and predecessor companies) to 11, the machines provide a more efficient platform for bending smaller parts than is possible using a 3-m capacity machine, which by association has slower axis movements.

The Xpert 40 press brakes are highly efficient, according to Allsops’ production director, Lyndon Tyas: “With these inherently fast bending cells, all of the upper and lower tooling is to hand in drawers on the left and right hand sides of the machine, and the operator can remain seated when loading them.
“Tool positions are automatically calculated as a part of the program, and flashing LEDs on the front of the upper beam instruct the operator where to mount the tool segments,” he continues. “Ergonomic configuration means that setting up the machine is rapid, typically 15 minutes for a straightforward part. Accuracy is high – we easily hold ±0.5 mm, more than good enough for most jobs, and we can even halve that tolerance if required.”
Tyas also points out that there is space to hold cut blanks on one side of the machine and components that have been bent on the other. Another feature is the ByVision touchscreen control, which can be conveniently positioned to one side at the operator’s eye level, or just above it – centrally – if preferred.
For further information www.bystronic.co.uk

Steel specialist invests in press brake

A Euromaster-S CNC press brake with 400-tonne capacity has been supplied to a leading Polish industrial company by Haco-Kingsland.

Since its formation in 2003, Stal-Bud Nastaj Wiesław has been providing its services in the field of special steel constructions. The company develops, produces and implements dedicated solutions that are tailored to the needs of its customers. Located in the Polish city of Chełm, Lublin province, Stal-Bud has production halls that cover an area of over 4000 sq m and house around 60 people – and growing.
Thanks to the ambition of the owner, several large investments have been successfully completed in recent times. Among the notable machines to arrive is the aforementioned press brake from Haco-Kingsland. The multi-functional Euromaster-S offers a working length of 4 m and 400 tonnes of capacity.
“Thanks to very high work parameters, the Euromaster-S gives us new possibilities compared with the 160-tonne press brake we had previously,” company owner Wiesław Nastaj said in a conversation with Paweł Janas, director of Haco FAT.
The Robosoft FastBend-2D control with ‘MultiTouch’ technology is said to give Stal-Bud a definite advantage over the competition, allowing the company’s service to be cheaper and faster, while retaining high quality.
“I cannot imagine a more user-friendly way of programming the machine,” said the operator at Stal-Bud after he had completed operational training.
For further information www.kingsland.com

Real-time status board

A real-time status board display system for the shop floor is the latest acquisition by Sheldon Precision Engineering for its PSL Datatrack production control software system.

This fast-growing Barnstaple-based company provides specialist subcontract engineering and turned-parts manufacturing services which have been managed using PSL Datatrack since the business started. PSL’s status boards provide real-time visual information on any aspect of production, including the current work-to list, all jobs requiring work that day, and updates – such as material and component
stock levels.
For further information www.psldatatrack.com

Doosan VMC from Mills features 2.1-m X axis

The exclusive distributor of Doosan machine tools in the UK, Mills CNC, is now offering the DNM 6700XL vertical machining centre, which features an X axis of 2.1 m.

This dimension is significantly longer than that offered by the standard DNM 6700 machine (1.3 m), while the work table is also larger, at 2200 x 570 mm.
DNM 6700XL machines are equipped with directly coupled 18.5 kW/15,000 rpm spindles as standard, which are said to minimise vibration and reduce noise, especially during high-speed machining operations. The spindles also have 20 bar through-spindle coolant capability.
Additionally, the machines feature Doosan Machine Tools’ proprietary thermal compensation system, which minimises the effects of heat generation and regulates thermal expansion.
Doosan’s DNM 6700XL boasts 36 m/min rapid rates in the X and Y axes, and 30 m/min in Z. Unproductive non-cutting times are further reduced via 30-position automatic tool changers (40 or 60-position options), which are recorded as having a tool-to-tool change time of 1.2 seconds.
Grease-lubricated axis travels (as opposed to oil lubrication) help to reduce maintenance costs by up to 60% and eliminate the need for oil skimmers. What’s more, grease cartridge systems only need replacing every 3 months, as opposed to oil-based systems that require more frequent servicing and manual intervention. Technical director Tony Dale says: “Some people say that size isn’t everything, but when you’re machining large parts – it makes all the difference. The introduction of the new DNM 6700XL is evidence of Doosan meeting market demand for a large, flexible and highly productive vertical machining centre.”
For further information www.millscnc.co.uk

NCMT to hold gear-machining event

A one-day seminar and open house on the manufacturing of gears will be held at NCMT’s Coventry technical centre and showroom on 9 July 2019.

Various production methods will be demonstrated on Japanese-built Makino and Okuma machining centres, as well as on one of the latter manufacturer’s multi-tasking turn-mill machines.
Methods covered will include hobbing, power skiving and ‘InvoMilling’, which is capable of producing different gears using the same standard machine platform. Gear grinding will also feature, involving the use of NCMT’s proprietary EasyGear grinding software. Makino wire-cut and die-sink EDM production solutions will be among further presentations at the event.
To register email florencejones@ncmt.co.uk