3D printing goes large

Printing Portal has overseen the largest installation of HP 3D Jet Fusion printers in the UK, helping it break out of prototyping and into the mass market. The machines, which include HP Jet Fusion 4210 and 5210 models, are housed at the company’s facility in Dartford. James Hawkins, founder of Printing Portal says: “The quality of parts from the HP system; the thought that has gone into post-processing – the system which reclaims the powder gives a refresh rate 80% higher than some competitors; and the excellent HP support, all made up our minds
for us.”

For further information www.hp.com

Tapping tools optimise hole-making

Sandvik Coromant is upgrading its range of tools for steel tapping operations with two updates to its solid round tools range. The company says that its next-generation CoroTap T200 and T300 spiral tapping tools for ISO P materials deliver improved process security, longer tool life and a reduced cost per component.

CoroTap T200 and T300 are suitable for ISO P1 and P2 steel workpiece materials, and can therefore help improve the machining of parts such as crankshafts, steering knuckles and general engineering components like housings and flanges.

The CoroTap T200 has a spiral point, with the T300 featuring a spiral flute. While the spiral point of the T200 is suited to the machining of through holes – where chips are pushed forward – the T300 caters for blind holes, where there is no exit hole and chips must be pulled backwards. As part of the upgrade, both tools have a new surface treatment, as well as improved edge rounding for better finishing inside the machined hole. An enhanced flute form also aids better overall performance.

As a result of these upgrades, Sandvik Coromant reports that manufacturers will benefit from improved process security with an increased resistance to edge chipping, leading to fewer tool breakages and enhanced thread quality. In addition, the cutting-speed capability is higher than with previous versions of the tool, subsequently leading to an overall reduction in the cost per part.

Another major difference compared with previous versions of the CoroTap range is that customers can benefit from Sandvik Coromant’s ‘Tailor Made’ web assortment. This service gives customers the freedom to specify their own dimensions, without paying for a specialist tool.

For further information
www.sandvik.coromant.com

New tools for sliding-head lathes

Vargus UK has introduced the new ST-Cut line of cutting tools for small part machining. Developed specifically for the turning of small components on Swiss-type sliding-head turning machines, the ST-Cut line presents a solution for virtually every small part turning application.

The ST-Cut series features a novel insert replacement system that provides fast and easy changeovers of tips from both sides of the tool. This capability is particularly suitable for manufacturers running sliding-head turning centres where space is often limited inside the working envelope.

Furthermore, the clamping system demonstrates high repeatability and rigidity for manufacturers aiming to part-off a maximum diameter of 17 mm.

The ST-Cut series incorporates both left- and right-hand inserts with a cutting width from 0.5 to 2 mm, with a range of cutting depths, geometries and insert grades. Similarly, the square grooving/turn and round grooving line offers left- and right-hand variants with insert widths from 0.5 to 3 mm, while the round groove inserts provide a choice of radii from 0.2, 0.5, 0.75, 1, 1.25 and 1.5 mm. From a threading perspective, the left and right-hand inserts are available with a 55° and 60° profile option, offering a maximum insert width of up to 3.2 mm.

ST-Cut inserts are available in two grades, including the AlTiN PVD coated VPG grade for achieving medium to high cutting speeds on alloy steel, stainless and titanium alloys. The uncoated VS020 sub-micro grade is suitable for medium to low cutting speeds. This grade is uncoated to ensure a sharper cutting edge that is crucial for very small components where accuracy is paramount.

For further information
www.vargusuk.co.uk

New thread mills from Guhring

Guhring has expanded its hole-making and threading range with the arrival of the MTMH3-Z. An expansion of the Drifter series of thread mills, the new MTMH3-Z Drifter helical-drilling thread mill demonstrates high performance levels when processing materials up to 66 HRc.

Combining core drilling and threading in a single operation, the MTMH3-Z Drifter helical-drilling thread mill offers process reliability when wet- or dry-cutting all material types. With two oil grooves on the shaft to provide optimum cooling with cutting fluid or air, the range also has a left-hand cutting geometry that stabilises performance during climb milling. A fine-grained carbide composition characterised by its high hardness complements this geometry and makes the tool suitable for hard machining.

Guhring’s temperature-resistant TiSiN coating prolongs tool life and performance. Furthermore, the MTMH3-Z Drifter incorporates a special face geometry with hollow grinding that makes process-safe core-hole drilling and thread milling possible in almost all material types.

With a shank diameter from 3 to 12 mm and a neck relief from 5 to 40 mm, the new thread milling series is suitable for creating threads from M2 to M16 on a material range that includes all steels and stainless steel, cast and graphite iron, aluminium, and titanium alloys. Suitable for drilling and threading holes up to 2.5xD in a single operation, the MTMH3-Z Drifter can reduce set-ups, cycle times, tool inventory and costs.

CNC Guhro thread-mill software enables users to specify the thread data by selecting from all current thread standards and then inputting the material requiring machining. At this stage, the software provides the optimal parameters.

For further information
www.guhring.co.uk

Fond farewell to long server

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After 26 years as a service engineer at XYZ Machine Tools, Alan Mugglestone has laid down his toolbox for the last time and taken a well-earned retirement. “We wish Alan all the very best in his retirement and thank him for his long service,” says Nigel Atherton, managing director of XYZ Machine Tools. “We are grateful for the loyalty of our employees and are proud to say that over 50% of them have worked with us for between 15 and 37 years. That level of continuity is reassuring for our customers, who always have a familiar face to see or voice to hear when they contact us.”

For further information
www.xyzmachinetools.com