DXF – complex made easy with ProtoTrak

The ProtoTrak SMX CNC system available from XYZ Machine Tools is now available with an optional DXF file converter. By importing CAD files in DXF or DWG formats, via USB or a network connection, operators can quickly simplify the data by turning off layers such as borders and dimensions before choosing their initial datum point. Once selected, the standard ProtoTrak conversational programming language is used to create the machining path. The added advantage is that all points are taken from the CAD file, so no dimensional mistakes can occur as a result of the operator inputting incorrect data.

Once the program has been created, the operator can use the standard features of ProtoTrak to confirm the tool path or verify the part in 3D to show the machining process on screen.
For companies using 3D solid-modelling software, ProtoTrak is also able to import Parasolid data (.X_T format), which can be viewed in 3D with the ability to zoom, rotate and pan the drawing. Furthermore, using ProtoTrak’s ‘Inquiry’ function, the operator can interrogate the Parasolid file to ensure the correct tooling is used and that cycle times are minimised.
“The functionality and power of the ProtoTrak CNC control system, puts it head and shoulders above other systems aimed at one-off and low-to medium-volume production,” states XYZ’s managing director Nigel Atherton. “The option of the DXF converter and Parasolid model data takes the efficiency of ProtoTrak to the next level.”
For further information www.xyzmachinetools.com

Siemens partners FFG on machine tools

Siemens and Fair Friend Enterprise Co Ltd of Taiwan (FFG) intend to strengthen their long-standing business relationship. The aim of the extended partnership is to consolidate the integration of the Siemens Digital Enterprise Suite across FFG’s business and integrate Siemens digitalisation and automation technologies into FFG’s machine tools and associated products.

Siemens und Fair Friend Enterprise Co., Ltd. Taiwan (FFG) wollen ihre langjährige Geschäftsbeziehung vertiefen. Hierzu unterzeichneten Dr. Jimmy Chu, Chairman der Fair Friend Group (rechts), und Dr. Wolfgang Heuring, CEO der Business Unit Motion Control der Siemens AG (links), eine gemeinsame Absichtserklärung (Memorandum of Understanding) auf der Messe EMO.
Siemens and Fair Friend Enterprise Co., Ltd. Taiwan (FFG) now intend to strengthen their long-standing business relationship. To this end, Dr. Jimmy Chu, Chairman of the Fair Friend Group and Dr. Wolfgang Heuring, CEO of the Motion Control Business Unit at Siemens AG signed a joint Memorandum of Understanding at EMO.

The two businesses agreed at EMO 2017 (Hanover, September 2017) to work closely together at FFG on the consolidation of the Siemens Digital Enterprise Suite and the open, cloud-based IoT operating system MindSphere.
For further information www.siemens.com

Crossen votes for VISI

Anyone who voted in the UK general election and last year’s American presidential election is likely to have slotted their paper into ballot boxes manufactured for election solutions provider, Pakflatt, by injection-moulding specialist Crossen Engineering.

Operating from a 22,000 sq ft facility in Belfast with 32 employees, Crossen produces all of its own tooling, ranging from aluminium alloy moulds for small-to-medium batch production, through to fully hardened hot-runner moulds for runs of more than 500,000 components.
“Every mould we make is designed in VISI and manufactured on our range of Hurco CNC milling machines,” says Crossen’s business development manager Peter Crossen. “We’ve also recently invested in a Röders high-speed machining centre, mainly for the quick turnaround of complex mould inserts.”
The other side to the family-run operation is press tools. Crossen has 13 presses in place, ranging in capacity from 50 to 500 tonnes, and all press tooling is also designed exclusively using VISI and manufactured in-house.
“We review a customer’s CAD file in VISI and then design the tool around that file,” says Crossen. “We can easily make adjustments to aspects such as wall thicknesses, part radii and draft angle.”
Although the company has run the VISI CAD module for several years, Crossen has only recently installed VISI Flow, which is now playing an increasingly important part in the process. This ‘preventative analysis’ software optimises tool design and moulding parameters by detecting a range of potential manufacturing issues such as warpage, weld lines, air traps, filling issues and hot spots, while determining the optimum gate size and position, along with runners.
For further information www.visicadcam.com

G&Y enters new dimension with MultiSwiss

Established in Eschert, Switzerland in 1964, family-owned G&Y Leuenberger SA came under new management in 2014 with family member Boris Leuenberger, a young and enthusiastic engineer, taking the reins. This period was a particularly troubled time for Swiss companies, and even though pressure remains today, it has to be noted that the company responded to the situation with significant investment in a new Tornos MultiSwiss 8×26 machine.

Tornos / Leuenberger SA
Machine Moderne – high-tech
©Meyerkangangi.com

Thanks to its flexible structure, the company processes orders ranging from 500 to several million parts with diameters from 1 to 65mm. Materials such as brass, steel, stainless steel, titanium and even plastics can be machined, and this shows the ability to adapt to the latest product developments and trends.
G&Y Leuenberger produces meticulously designed components that are used for the manufacture of luxury-brand products, including for the watchmaking and connector industries. By way of example, the company produces customised magnifiers for watchmakers.
“This is our sole finished product,” Boris Leuenberger emphasises. Invented in 1995 by the former managing director, Yves Leuenberger, the body and ring are made of aluminium, which makes the magnifier light and pleasant to wear. The range of colors and versions is virtually infinite; anodised and engraved models can be produced. They can even be used as high-end giveaways for any business active in the field of precision engineering.
Tornos / Leuenberger SA
Machine Moderne – high-tech
©Meyerkangangi.com

In 2017, the company decided to apply for ISO13485 certification to extend its range of activities and make G&Y’s expertise available to other sectors. Boris Leuenberger is convinced that the company’s production experience and ability to work with its customers will appeal to broader industry: “We specialise in solving problems and push the limits of machining. I would like to invite any company having machining problems to contact us as we are amenable to new challenges.”
The 45-employee business offers comprehensive services ranging from assembly to roller burnishing, polishing and anodising, as well as watch decoration.
“Our strength is being able to free our customers from the need of subcontracting,” says Leuenberger. “In particular, we offer logistics solutions of all types. Upon request, we can implement Kanban stocking, consignment stocking and on-call delivery.”
To achieve all this, G&Y Leuenberger has a plant list that includes the new Tornos MultiSwiss 8×26, 23 Tornos Deco and EvoDeco machines from 10 to 32 mm capacity, a Tornos SAS 16, two machining centres and 10 fixed-headstock turning machines.
Tornos / Leuenberger SA
Machine Moderne – high-tech
©Meyerkangangi.com

Alluding to the arrival of the MultiSwiss, Leuenberger says: “As a Swiss company, the economic environment we are operating in is rather complex. We compete with enterprises based in the Eurozone with a different cost structure. With the uncoupling of the Swiss Franc from the Euro in 2015, our prices rose 15% overnight. We had to tackle the crisis and reinvent ourselves. All these constraints brought us to utterly rethink our strategy; we were looking for a means that enabled us to quickly respond to peaks in demand, a means to accelerate our production and a means of making us competitive.
“And that’s how we came across the MultiSwiss 8×26 machine,” he continues. “Until then, our machine inventory consisted of single-spindle machines only. Of course, we could face demand peaks by using several Deco or EvoDeco machines, but this would be at the cost of the production schedule. Furthermore, with its eight spindles and multiple back-machining functions, the MultiSwiss 8×26 unites the productivity of up to eight machines while using minimum floor space.”
G&Y Leuenberger recognised that the MultiSwiss 8×26 is far more compact than competitor machines and does not need much more space than a single-spindle lathe designed for 20 mm diameter parts with an associated bar feeder.
“The machine is also extremely user-friendly,” says Leuenberger. “Programming is performed using TB-Deco software that we have been familiar with for many years. It can be set up in no time and is therefore not only profitable for large series runs but ideal when responding to urgent demands comprising several thousands of parts.”
“In terms of ergonomics, when entering the machining area, there is no need for the operator to worry about oil dripping on his head,” he adds. “What’s more, the tool holders are easy to install and everything is close at hand. The MultiSwiss can be set-up as quickly as a single-spindle lathe – only the replacement of the nine collets takes a bit more time, although adjustment from the front makes this comparatively easy.”
The fact that the MultiSwiss 8×26 makes multi-spindle technology available to users of single-spindle lathes certainly poses some challenges as the operator enters a new dimension. For instance, the wear of inserts is proportional to production output and chip management therefore becomes more important. However, hydrostatic technology within the MultiSwiss 8×26 is designed to offer a considerable reduction in insert wear.
“Moreover, we can now achieve surface finishes we never thought possible,” says Leuenberger. “The machine has an accessible machining area and is equipped with a conveyor that can efficiently discharge both long and short chips. With its low-, medium- and high-pressure pumps boasting a high flow rate, and its 2000 litre coolant tank that is heat-stabilised, the machine has the cooling capacity needed to tackle virtually all machining challenges.”
Leuenberger concludes: “It should also be noted that the Tornos service is simply excellent, especially with regards to the MultiSwiss 8×26. Commissioning the machine was easy and we feel that the technicians are fully receptive and ready to support us. They are doing an excellent job.”
For further information www.tornos.com

Siemens services digitalise machine tools

At EMO 2017 in Hanover, Siemens exhibited new and expanded digital and classic services with capabilities for identifying and exploiting additional productivity potential for machine tools. Machining companies can use the new ‘Digitalisation Check as a Service’ to create transparency of the digitalisation capability of their machine shops. With ‘Virtual Commissioning as a Service’, machine tool OEMs use a virtual twin to accelerate both commissioning and time-to-market.

Auf der EMO 2017 in Hannover stellt Siemens neue und erweiterte digitale und klassische Motion Control Services für die Werkzeugmaschinenbranche vor – mit neuen Möglichkeiten, zusätzliche Produktivitätspotenziale von Werkzeugmaschinen zu erkennen und auszuschöpfen.
At the EMO 2017 in Hannover, Siemens is exhibiting new and expanded digital and classic Services for the machine tool industry – with new capabilities for identifying and exploiting additional productivity potential for machine tools.

‘Digitalisation Check as a Service’ examines how well machines, control units and processes can be networked. With this service, the data of the control equipment in the machine shop is recorded and analysed on site. This is followed by a recommendation for the optimal connection strategy on the path toward digitalisation.
‘Virtual Commissioning as a Service’ shortens time-to-market by using a virtual twin, whereby real commissioning can be accelerated by up to 70%, says Siemens. Moreover, the mechanical development and electrical design departments can save time by co-operating in parallel rather than sequentially as previously. Before the real machine is built, its virtual twin is connected to the real control system, and the machine is commissioned virtually.
These retrofit services include new Sinumerik and Sinamics control and drive technology, workshop-oriented programming with ShopMill and ShopTurn, as well as mechanical overhauls when required. According to Siemens, customers benefit from reduced downtimes, fast machining cycles, a more reliable spare part supply, improved precision and quality, as well as simplified programming and operation.
For further information www.siemens.com