Bend die tooling specialist acquired

Belgrave & Powell, a specialist engineering services group, has acquired 100% of the shares of Birmingham-based Sharpe Tooling Ltd. The acquisition will form part of Belgrave & Powell’s Machine Technology Group (MTG) in Preston. Sharpe Tooling, which specialises in bend die tooling, has relocated to Preston with the creation of six additional jobs in high-precision toolmaking and further investment by the group in capital equipment. The acquisition, the terms of which are undisclosed, represents the 5th SME deal by Belgrave and Powell within the past 18 months.

For further information www.belgrave-powell.com

Automated AFP-ATL cell at NCC

The UK’s composites research and development facility, the National Composites Centre (NCC) in Bristol, has unveiled the latest of its state-of-the-art capabilities in the form of a new automated AFP-ATL cell. The cell, created in partnership with Electroimpact, combines both AFP and ATL in a single system. Notably, the dual system can be used individually or together to collaborate and create large, complex structures with minimal downtime. NCC’s new cell is the final piece in a £36.7m jigsaw of 10 fully digital automated composite manufacturing capabilities to arrive in the last 18 months.

For further information www.nccuk.com

Expanded-capacity bar puller

Accudyne Products is introducing its expanded-capacity bar puller for CNC lathe automation. The new EZ-Puller Expanded Capacity supports larger round bar diameters of 0.093” to 2” (2.7 to 50.8 mm) and weights of up to 100 lbs (45.4 kg). Hex bar capacity of 0.25” to 1.375” (6.4 to 34.9 mm) and square bar capacity of 0.25” to 1” (6.4 to 25.4 mm) are pulled without the need for an M19 (spindle orientation) function.

The EZ-Puller is an auto-adjusting bar puller that enables the automatic operation of CNC lathes. Notably, the auto-adjust feature is driven by an ‘X’ value in the pulling sub-routine of a lathe program. This value represents the distance the tool needs to move in the X axis according to the bar diameter being pulled.

Accudyne’s patented design uses a cam and lifter system, where hardened steel grippers attach to hardened steel pivot arms. These arms have an integral cam lobe machined at their top. As the grippers advance over the bar stock, internal urethane springs compress. The urethane springs provide a reactive force that allows the grippers to securely hold the bar stock. This proprietary design provides optimal gripping force regardless of bar size or shape.

Other features of the EZ-Puller are that it will accommodate an infinite range of sizes within its capacity without mechanical adjustment, allowing for multiple pulls. Multiple pulls are used for longer parts that cannot be cost-effectively machined in one chucking. The design of the EZ-Puller also allows for pulling bars with minimal projection in front of the work-holding chuck. This characteristic allows the machinist to set-up with as little as two gripper serrations (0.12”/3 mm) of engagement, which makes for a more rigid set up.

For further information
www.accudyneproducts.com

Small quick-change interface launched

The Centrotex quick change-over interface from Hainbuch is now available in a new version for smaller machine spindles. Acclaimed by the company as the market’s smallest system for setting up clamping devices in a matter of seconds, the quick-change Centrotex S has a diameter of just 224 mm and offers repeatability better than ≤0.002 mm on the interface without having to re-align.

Hainbuch’s Centrotex S is a solution for eliminating non-productive downtime, set-up times and job changeover times that often increase when access to a compact work envelope is restrictive on operator movement and access. Featuring a fast change-over system and compact design, the Centrotex S eliminates excessive set-up times and is particularly suitable for compact machine tools with a small work envelope.

The machine adaptor mount on the spindle and the clamping device is equipped with a counterpart adaptor that can exchange with another clamping device in less than a minute. Actuation of Hainbuch’s Centrotex S is via just one radial locking screw, while ergonomic operation is now better thanks to the fewer rotations required to tighten and clamp the system. In addition, the Monteq changing fixture contributes to a faster clamping device set-up.

The new Centrotex S is suitable for clamping parts up to 52 mm diameter, and for A2-5, A2-6, AP140 and AP170 spindle nose systems.

Additionally, the Centrotex S system can offer a solution in fixed position clamping set-ups on the bed of machine tools. According to Hainbuch, the precision, rigidity and clamping forces can significantly improve machining performance, surface finishes and tool life.

For further information
www.hainbuch.com

All-round machining solution

Wiltshire-based Rotron Power, a specialist designer and manufacturer of rotary engines, has purchased a Lehmann T1-510520 CNC rotary table to support its machining activities.
“As we need to efficiently machine parts with demanding levels of precision, we have invested in a range of machine tools from XYZ,” explains production manager Sam Bellefontaine.

“When the need arose to purchase a rotary table, we were happy to take advice from XYZ’s technical staff and invest in a Lehmann unit. The machining flexibility and speed that our new rotary table delivers is now proving invaluable.”

Given the complex nature of many of its parts, Rotron Power would need to perform two or three separate machining operations prior to installing the rotary table.
“Now, thanks to the ‘all-round’ machining capability delivered by our Lehmann solution we can complete the same machining work in a single hit,” says Bellefontaine. “In addition, we no longer have problems related to the accurate relocation of workpieces for secondary machining operations. These factors have helped us to maintain our high precision standards and slash the machining time of many components.”

The relatively small footprint of the Lehmann rotary table means that, when mounted inside the XYZ machine, it occupies a minimum area of its bed.

“As well as leaving room for the fitting of additional work holding on the bed, the compact size of the rotary table means that – even when it’s not required – we can leave it inside the machine while other milling and drilling work takes place,” says Bellefontaine. “Also, when we are not using it, the rotary table’s low profile helps to increase the available working volume of the machine.”

For further information
www.lehmann-rotary-tables.com