The Rolls-Royce Precision Machining Facility in Derby is using a new UMC-5X five-axis machining centre from XYZ Machine Tools to bring in-house the manufacture of fixtures for intermediate-pressure turbine blades.Tool-room managerThomas McAllister says: “We chose the UMC-5X for its price-performance metrics and use it extensively for 3+2 machining. It providesus with accuracies of 10 µm.”

He continues: “The machining process requires compound angles and we typically braze supporting pads on each fixture, machining these to suit the individual blade. For the UMC-5X we specified: a Blum tool setter and RMP 600 Renishaw probe; the kinematics option on the control; and the linear roller system for the best area of contact and fastest axis travel. We manufacture about 40 complex fixtures each year. The UMC-5X will pay for itself in less than 12 months.”
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