Productive Machines, a spin out from the University of Sheffield Advanced Manufacturing Research Centre (AMRC) is unveiling‘Essential Optimization’, a web application that prevents chatter vibrations and provides engineers with a simple-to-use solution to select optimum, stable spindle speeds and feed rates.

The Essential Optimization app, powered by Productive Machines’ machining dynamics algorithms, promises to turbocharge machining operations by mitigating chatter vibrations and cutting force related problems. This new capability enables manufacturers to increase productivity, reduce waste and improve surface finish. It provides a new approach to stable milling by taking into account both the machine tool dynamics and the cutting forces involved prior to manufacture. This user-friendly software-as-a-service (SaaS), assists manufacturers in making their processes hyper-efficient without the need for installed software or machining physics expertise.

“Productive Machines is committed to providing cutting-edge solutions that assist engineers in reaching the best part, faster, first time,” says Dr Erdem Ozturk, CEO of Productive Machines. “Our Essential Optimization app represents a significant step forward in the quest for chatter-free machining. We are replacing trial-and-error processes with data. By combining tap testing data and innovative algorithms, we’re providing a vital easy-to-use tool for the machining industry. This capability will be a direct input to our digital twin, enabling five-axis tool-path simulation and optimisation in 2024.”

Richard Nevill, commercial director at Productive Machines, adds:“We are running a special promotion to get engineers/operators tap testing called TapStarter. Tap testing, enhanced by Productive Machines’ easy-to-use technology, brings precision and efficiency to manufacturing, enabling operators to optimise machine tool performance, reduce waste and enhance product quality.”

For further information www.productivemachines.co.uk