AMXT inserts with a choice of seven substrate grades and three chip-breaker geometries have been developed by Sumitomo Electric Hardmetal to meet specific demands where lower powered machines or less stable application conditions are encountered. Each insert has a high rake featuring a curved wave form to the cutting edge. With greater insert width, this design creates a more stable seating to support the cutting action.

The seven grades: ACP100, 200 and 300; ACK200 and 300; and ACM 200 and 300, can cut to depths of up to 5 mm. ACP100 has the latest Sumitomo ‘FF’ CVD coating, giving wear and thermal resistance in the high-speed and light cutting of steel. Sumitomo’s ACP200 uses the company’s ‘Super ZX’ PVD coating on a carbide substrate, which is said to enable milling 1.5 times faster than conventional inserts. ACP300 also has Super ZX coating and is designed for use under more arduous roughing applications.
ACK200 grade with its ‘Super FF’ CVD coating is for use in general machining tasks (including interrupted cuts) involving grey and ductile cast irons. ACK300, which is coated with Super ZX, provides a solution able to generate even greater levels of productivity.
Sumitomo’s ACM200 is coated with Super FF to provide high orders of wear resistance when machining PH stainless steels, while ACM300 is first choice (with its Super ZX coating) when balanced wear and fracture resistance is required.
The AXMT inserts can be paired with Sumitomo’s new WEX Type 1000 cutter bodies for 90º shoulder-milling applications. In fact, pocketing, helical boring, slotting, shoulder milling and ramping cycles can be carried out with the same tool, says the company.
For further information www.sumitomotool.com

The AH8000 insert series, which has been developed as part of the TungTurn line from Tungaloy, is said to demonstrate high performance levels when machining heat-resistant alloys. Extended tool life is credited to the composition of the grade, which incorporates newly developed substrates, a multi-layered nano AlTiN coating with a high Al content and Tungaloy’s proprietary PremiumTec surface technology.

Tungaloy says that these characteristics result in an insert grade that is at least 20% harder than alternate grades. In addition, the bonding of the substrate prevents notch wear and further extends performance parameters when machining heat-resistant alloys. Under test conditions on a variety of Inconel, titanium and other aerospace alloys, Tungaloy reports that the AH8000 more than quadrupled tool life while reducing machining times.
Included in the AH8000 series is the AH8005 grade for continuous machining at higher spindle speeds, and the AH8015 grade, which is said to be extremely hard and durable for interrupted cutting applications. As well as the two grade options, Tungaloy has developed its HRM chip-breaker for finish to medium cutting, and the HRF breaker for finish-turning operations. Adding to these negative insert chip breakers, Tungaloy has also launched a positive insert line with PSF, PSS and PS chip breakers.
The AH8000 series includes a 35, 55 and 80° rhombic insert, a square, triangular and trigon insert (90, 60 and 80°), and a round insert range.
For further information www.tungaloy.com/uk

Guhring says that its latest generation of Pionex thread formers incorporates a new design that requires 30% less torque than previous product lines, thanks largely to optimisation of the tool’s groove, polygon shape and surface preparation. According to the company, the result is smoother cutting action, extended tool life, improved reliability and consistency, and better thread quality and precision.

Pionex taps are manufactured from a powder steel compound with high wear resistance, while a TiCN surface treatment provides durability. This combination of characteristics is complemented by a new Guhring polishing technique that makes the surface of the thread formers smoother than ever before.
With regard to geometry, both the groove depth and width are increased to transport more lubrication to the focal area of the thread former. Another key feature of Pionex is the shape of the polygon; by re-aligning the geometry of the decisive operating radius, which is the focal contact point between the tool and workpiece, the torque requirement and stress on the tool are reduced.
The Pionex series is available in all major thread types, including metric, metric fine, UNC, UNF and pipe thread. In addition, the taps cover diameter tolerances of 6HX 6GX, the form C and form E. Guhring has also made the thread formers available with through-coolant.
For further information www.guhring.co.uk

When a large new vessel is put to sea, it is usually equipped with a tunnel thruster that acts as a side propeller system to enhance manoeuvrability at berth and in open waters.

Tunnel thrusters, sometimes called bow thrusters, provide captains with increased control and can help to quickly turn a ship around.
Brunvoll AS is a global manufacturer of seaworthy motion systems with headquarters in Molde, Norway. The company has supplied more than 8000 complete side propeller systems mounted on more than 5000 different cruise ships, supply boats and navy vessels.
Machining of the side propellers, which are manufactured from nickel-aluminium bronze alloy, is conducted by the company mostly unmanned and at night. This demands a highly accurate and dependable machining process and cutting tools. Here, the versatility of Dormer’s Red Shark tap allows it to be used at different torque levels, such as when threading the propeller at the attachment to the rotor. To ensure optimal productivity and safety, the unmanned machines are slowed to a cutting speed of 25 m/min (the ideal cutting speed in the nickel-aluminium bronze is 35 m/min). However, in tests, Brunvoll ran the Red Shark up to 50 m/min – exactly double the required rate.
The Red Shark is one of several material-specific taps available from Dormer Pramet. Each tap features a colour ring on the tool shank denoting material suitability, promoting quick and easy tool selection. Dormer Pramet is set to add more tools to its assortment of Shark Line taps. This includes a range of yellow-ring taps for structural, carbon and low-alloy steels, and blue ring for stainless steels.
For further information www.dormerpramet.com