Unstable conditions and long overhangs often lead to vibration, poor thread surfaces and even fractures during thread-milling processes. With the TC630 Supreme orbital thread milling cutter, Walter is presenting the first solid-carbide thread milling cutter with DeVibe anti-vibration technology.

Incorporating an anti-vibration land on the flank face, the tool is stabilised during machining, thus suppressing vibration. The patent-pending DeVibe technology ensures excellent operational smoothness and enables usable lengths up to 4xDN, which is suitable for small threads, long overhangs, unstable conditions or difficult materials.

In these difficult areas of machining, creating and maintaining dimensional accuracy is also desirable which, according to Walter, is where the cutter’s overall design and geometry deliver results. With only one row of cutting edges engaged at a time, the design addresses tool deflection to ensure the thread remains cylindrical. The moderate number of teeth also enables a high feed per tooth, enhancing the wear resistance already created by the carefully selected cutter substrate and coating.

The Supreme milling cutter for blind-hole and through-hole threads has a broad application range that covers all ISO materials up to 48 HRc. Metric thread sizes from M1.6 to M20 are in the standard programme, while also in the range are cutters for metric fine pitch threads, UNC, UNF and STI UNF. The latter is primarily suited to aerospace applications.
With the TC630 Supreme, users can take advantage of a range of benefits, such as a high level of process security and reliability in unstable machining operations. This ensures its suitability for lathes with driven tools, long-overhang applications or instances where reliable chip removal is required – even in deeper thread applications where the optional internal coolant (from M5) applies.

For further information
www.walter-tools.com

To address the issue of machining soft, tough and high-alloyed materials that create an issue with swarf clearance, Guhring has introduced its RF100 Sharp series of high-performance end mills. Chip jamming and swarf sticking to the cutting tool can create a major impact upon productivity and machining performance, which is why Guhring has developed the new RF100 Sharp series of solid-carbide cutters.

Recognised as Guhring’s sharpest solid-carbide milling tool to date, the new RF100 Sharp delivers high-quality machining results with good swarf evacuation on the most challenging of materials, says the company. Not only does the new RF100 Sharp demonstrate smooth cutting action and chip removal, it is also a versatile end mill that is suitable for slotting, ramping, roughing, helical milling, finishing and trochoidal cutting.

With a rake angle of 12°, the end mills can be applied to materials with high ductility and tensile strength from 300 to 900 N/mm2. This makes the four-flute end mills suitable for machining steel, stainless steel, aluminium, aluminium alloys and other challenging materials.

The performance of the new RF100 Sharp derives from a tough carbide grade that combines with an AlCrN coating to prevent tool breakages under demanding conditions, while the coating technology increases the wear protection, regardless of the cutting speed, says Guhring. Complementing this composition is a geometry that has an optimised facet that dampens vibration, smooths the cutting action and increases tool life. This tool life improvement is further enhanced with a corner protection chamfer that increases stability and edge strength.

For further information
www.guhring.co.uk

Customers of Seco Tools can reduce the time they need for process optimisation with quick, expert tooling recommendations through the recently redesigned Suggest portlet, a free online resource available 24/7.

As machining jobs become more complex, tolerances tighter, delivery times shorter and skilled operators harder to find, shops need reliable access to advice that helps them find the most efficient tooling solutions. After a user enters key information about their machines and application requirements into Suggest, they receive authoritative recommendations and cutting data in less than a minute.

Suggest provides real-time access to Seco product information and recommended cutting data for most Seco products, enabling shops to minimise cycle times.

“Any reduction in machining time helps shops maintain competitive advantages, but traditional cutting tool selection can be difficult and time consuming, especially for less-experienced operators,” says Gerrit Kremer, global product manager – digital product services.

As more than one tooling solution can address each machining situation, Suggest also lists alternative products that may be a better fit for a user’s unique prerequisites. For shops that need to optimise thread programming, Suggest accompanies application details with fully optimised CNC code.

Newly optimised for even easier use, Suggest helps shops get cutting data and tooling recommendations quickly and accurately. With this comprehensive solution to their questions about cutting strategies, Seco Tools says that customers can leverage the company’s expertise to achieve their best production results.

For further information
www.secotools.com

Dormer Pramet has expanded its GL assortment for parting-off and deep grooving applications with a range of tools, double-edged inserts and geometries. The additions provide new tooling options for small part machining and grooving with a shorter overhang. These tools support copy profiling and longitudinal turning in a variety of materials.

The move follows the company’s development of its parting-off and grooving range in November 2019, when Dormer Pramet introduced the 25 mm GL insert and the G8330 PVD grade to provide a versatile and stable option when machining steel, stainless steel and cast iron.

These latest tools include new 12×12 holders to support additional radial operations, accommodating various insert widths and depth-of-cut capabilities. A reinforced brace design provides high rigidity and vibration resistance for good-quality surface finish.
Users can also benefit from set-up time savings due to an easily accessible clamping screw [30° angled] and a one-hand insert replacement feature.

The new Pramet tool holders include the universal GLSF (RL) EXT for an overhang of 24-32 mm and the GLSF (RL) EXT-G for grooving operations with a 10-12 mm overhang. GLSF (RL) EXT-S is the shank tool option and suitable for small parts machining and Swiss lathes. The long GL insert, which achieves 60% deeper capacity over the previous LCMF16 insert, is also now available in two new geometries, GM and MM. Both feature a positive T-land for prolonged tool life due to low cutting forces and reduced risk of built-up edge.

With a round cutting edge, the MM geometry is suitable for turning and copy profiling operations, while the GM geometry is for grooving and longitudinal turning.

For further information
www.dormerpramet.com

Horn has introduced two high-performance coatings, IG6 and SG3, for the carbide inserts it manufactures for turning applications. Despite being less than 0.005 mm thick, such coatings can extend service life by a factor of 10 or more compared with uncoated inserts.

IG6 is a copper-coloured, aluminium-titanium-silicon nitride (AlTiSiN) coating for machining steels in groups P and M with Horn’s S224 and S229 grooving systems. In conjunction with the adapted carbide substrate, the coating allows faster material removal rates and significantly extended service life. Standard inserts are available from stock, while for special designs, Horn Greenline orders can be delivered within five working days of the customer signing off on the drawing.

Horn’s SG3 coating is for machining titanium alloys and superalloys, as well as for hard turning and hard grooving applications, and can withstand temperatures of up to 1100°C. Now that the advantages of the tool coating have been proven on selected Horn tool systems, the 105 Supermini grooving and boring system products are available from stock.

Over the past 15 years, Horn has developed a high level of expertise in the coating of precision tools, starting with five employees and one coating system and growing to over 50 employees working across 14 coating systems. Engineers are constantly researching and developing new and existing coatings with the aim of delivering ever higher performance. Horn continually invests in new, modern technologies. In 2015, CemeCon delivered to Horn the first of three HiPIMS (high power impulse magnetron sputtering) systems, which was the first in the world. The technology enables the formation of coatings that are very dense and compact, as well as extremely hard and tough.

For further information
www.phorn.co.uk