Exotec manufactures milestone 5000th robot

Exotec, a global warehouse robotics provider, has manufactured its 5000th robot, just three months after the production of its 4000th model. This is the shortest time yet between manufacturing milestones, signifying a growing business momentum driven by the increasing demand for warehouse automation. The 5000th robot carries the name ‘Monu’ (short for ‘Monumental’).

Romain Moulin, CEO and co-founder at Exotec says: “We continue to see a strong demand for scalable and proven warehouse robotic solutions. We have a track record of serving the world’s largest brands, which places Exotec at the heart of the explosive growth of the global warehouse robotics market, which is expected to be worth $16bn by 2031.”

In 2022, Exotec signed its first major UK customer – multichannel fulfilment and returns expert iForce – and is already deploying two additional large customer projects in the UK.
Exotec has made significant strides in making warehouse jobs easier and less physically demanding. To this day, Exotec robots have saved warehouse workers from having to walk at least 16 million miles, which is the equivalent of going to the moon and back 33 times.

This year, Exotec is continuing its track record of innovation by investing in R&D. Since its inception, Exotec has doubled its R&D spend every year, and the company also commits 10% of all sales towards the development of new products.As of today, Exotec holds 26 granted patents with 68 patent applications still pending. The company filed almost 50% of all patents in the past six months.
For further information www.exotec.com

Four new energy-saving ABBrobots in 22 variants

ABB Robotics is expanding its large robot range with four new models and 22 variants, offering more choice, increased coverage and greater performance. The next-generation models include the IRB 6710, IRB 6720, IRB 6730 and IRB 6740, suitable for payloads ranging from 150 to 310kg, with a reach from 2.5 to 3.2m.

“Sustainable production is a major priority of automotive manufacturers, with 78% of companies identifying it as important to their business and a further 77% identifying it as a priority for their customers,” says Marc Segura, president of ABB’s Robotics Division. “ABB’s four new robots offer 22 variants and energy savings of up to 20%, responding to our customers’ needs; offering greater choice and flexibility for more sustainable production. These new robots will help our customers build resilience across a range of industries including automotive, general manufacturing and foundries.”

ABB’s OmniCore controller and lighter robot design lead to energy savings of up to 20%. Featuring ABB’s TrueMove and QuickMove motion control technology, ABB says the robots can achieve class-leading repeatability with a minimum of 0.03mm deviation. These capabilities make the new series of robots suitable for complex tasks such as spot welding, laser welding, screwdriving and riveting.

“Our new robot range meets the needs of the rapidly growing electric vehicle (EV) industry,” says Joerg Reger, managing director of ABB Robotics Automotive Business Line.“As manufacturers ramp up the production of EVs and batteries, they can choose from a wide range of ABB robots to ensure they have the right variant to handle batteries of different sizes, from individual cells and modules to complete packages.”
For further information www.abb.com

Robotic solution for complex aerospace parts

Q5D Technologies is delivering a £1.7m project in collaboration with the University of Sheffield Advanced Manufacturing Research Centre (AMRC) to accelerate automation within the aerospace industry by using a novel robotic solution to add embedded wiring into complex aircraft components.

Project LiveWire, led by Bristol-based Q5D, aims to automate the manufacture of airline seating components and control systems by embedding wiring into the structures that make up these parts, helping reduce costs and build lighter, higher-quality components.

Wiring in aircraft currently takes place by hand, making it an expensive and laborious process that is prone to errors and can cause failures and sometimes even fires. As part of the project, Q5D created a five-axis robotic tool that can add wiring to a complex shaped component in a new, improved way.

For its part, the AMRChad to devise a proof-of-concept solution to calculate the position and rotation of a workpiece that would enable the robot to automate the process of embedding wiring. In addition, the AMRC had to create integrated validation processes for quality inspection.

The benefits of automating the robot path using a vision system will provide Q5D’s robotic technology with greater flexibility to adapt to dynamic environments. Making automatic adjustments to the robotic path on the fly will also increase productivity as it will decrease the manual programming required.

Even though the project looked at a pathway for use in the aerospace sector, the concept is transferable to any robotics automation system.
For further information www.bit.ly/3QM6svA

Clearly visible light signals with Leuze TL 305

Leuze is introducing new tower lights for machine tools in a robust aluminium housing.Thecompany says that its TL 305 series impresses with bright and homogeneous illumination as well as an optional IO-Link interface.

Tower lights are indispensable in machine tools construction, making status, faults and ongoing processes clearly visible from a distance.The new Leuze tower lights of the TL 305 series can do all of this extremely reliably, reports Leuze,lighting up brightly, uniformly and fully. This capability enables optimum signalling, whether at the machine, on the conveyor belt or for access control. The compact towers are available preconfigured with three, four, or five segments.

Leuze’s new range of tower lights includes TL 305 models with a predefined colour assignment, as well as TL 305-IOL models with an IO-Link interface. The IO-Link variants allow different operating modes and provide an extensive selection of colours. On request, the tower lights are also available with an additional acoustic signaller.

System operators benefit from the immediate usability of the tower lights. The M30 thread and M12 connectors make them easy to install, while matching accessories simplify installation. A robust design characterises all models of the series, where the aluminium housing allows use of the tower lights even in demanding industrial environments.

The IO-Link version TL 305-IOL, with its different operating modes, offers maximum flexibility. It is possible to actuate segments such as colour, intensity and lighting sequences individually via IO-Link using ‘Segment’ mode. Users can also deploy ‘Level’ mode to visualise fill levels. If fast commissioning is required, users can actuate eight predetermined or user-defined configurations via the three external trigger inputs, even without an IO-Link connection.
For further information www.leuze.com

Omron releases cobot with 20 kg payload

Omron says that its new 20kg payload collaborative robot (cobot) levels the playing field betweenpalletising using a traditional industrial robot anda cobot. Despite the 20 kg payload and 1.3 m reach, the footprint remains small, making the new cobot ideal for tasks such as palletising.

Recognising the potential of the TM20 and the new opportunities it could bring, Reeco a specialist in the manufacture and delivery of a wide range of palletising solutions – and an official UK solutions partner of Omron – was quick to adopt the TM20 and expand its palletising offering. The new RB2000 palletiser is a 20kg payload, cost-effective, market-ready solution that is said to make end-of-line robotic automation attractive to producers of all sizes.

Cobot palletising is ideal for manufacturers with limited space, working in tight spaces to perform a wide range of tasks. Additionally, cobots are safe to work alongside human operators, reducing the risk of accidents and injuries.

Another benefit is that cobot palletisers are very cost-effective. Cobots are significantly less expensive than traditional industrial robots, making them accessible to smaller manufacturers. They are also easy to program, reducing the need for specialised programming skills.

A cobot palletiser that can lift 20kg can be programmed towork with different types of products, pallets and packaging, providing greater flexibility than a human operator and making it a versatile addition to any manufacturing facility.

Garry Lewis, market development manager of Omron, says:“A cobot palletiser that can lift 20kg can provide significant benefits to manufacturing facilities. It can increase efficiency, improve safety, provide cost savings, offer flexibility and enhance product quality. As automation continues to transform the manufacturing industry, cobots are poised to play an increasingly important role.”
For further information www.industrial.omron.co.uk