Machining centres support rapid growth

The installation of one Hurco vertical machining centre per year between 2013 and 2017, plus the addition of a sixth in May 2021, partly to take advantage of the UK government’s 130% capital allowance, have coincided with a sustained improvement in the level of business at subcontract machining firm Kelvin Precision Products. Disregarding the first year, when the start-up firm’s income was relatively low and therefore unrepresentative, turnover has increased five-fold compared with the second year of trading.

Following the success of the first VMC, one year later another three-axis machine arrived – a VM10i with more advanced control technology and diagnostics. Soon after, the first five-axis machine took its place on the shop floor, a VM10Ui, followed by a second in 2016. A larger VM20i three-axis VMC with a 1168 x 508 mm table arrived a year later and then a third five-axis VM10Ui in spring 2021.

Having half of its prismatic metal-cutting capacity able to produce components efficiently in fewer set-ups using 3+2-axis cycles, with the rotary axes positioned and clamped, sets Kelvin apart from many of its competitors of similar size. It provides for high-quality work, typically to tolerances of ±0.05-0.10 mm, in short timescales. Normally, components are put on a five-axis machine for Op 1 and a three-axis machine for Op 2, if it is relatively simple. Fully interpolative five-axis milling and drilling on the Hurcos is available, should suitable jobs come along.

Today, the prismatic machining of a wide range of plastics and metals, including stainless steel, mild steel, cast iron, aluminium, brass and copper, are the mainstay of the company’s day-to-day work. Some parts are over 1 m in length.

For further information
www.hurco.co.uk

Sales success

Just two years after the launch of its Powerstir ‘dual weld-head’ friction stir welding (FSW) machines, Precision Technologies Group (PTG) reports achieving double-digit sales of these specially developed technologies to electric vehicle OEMs. Designed specifically for use in the volume production of automotive battery tray floor assemblies from extruded aluminium panels, the company’s dual weld-head process aids manufacturers of skateboard chassis structures by ensuring a tight weld-flatness tolerance during battery tray floor construction.

For further information
www.holroyd.com

Investment builds post-pandemic growth

The last 18 months of Covid-induced business stagnation has been a challenging period for most manufacturers, but companies willing to invest will always weather the storm better than those that do not. A case in point is Milton Keynes based subcontractor Goodman Precision Engineering (GPE).

The company, which predominately machines components for the Formula One industry, has recently moved to a new facility that is 2.5 times larger than its previous site. GPE has also invested in an additional two Quaser machining centres from the Engineering Technology Group (ETG).

The new Quaser MV214P and MF400 complement existing Quaser machines at GPE that include two Quaser MF400 models and a Quaser MV184.

Company founder Mark Goodman says: “One of the main reasons I initially specified Quaser machines is because of the history I have with using Heidenhain controls on previous Bridgeport machines. The build quality, like the Bridgeport, is very good and very robust, and we need this build quality as we machine a lot of stainless steel and titanium. We do more of this type of machining on the Quaser machines than any other machine tools because of their stability.”

Looking specifically at why GPE invested in the MF400 machine, Goodman continues: “The Quaser MF400 is a simultaneous five-axis machine that has an impressive work envelope and a good standard volume of cutting tool capacity. For the price point, this makes it a very good acquisition.”

Alongside the new MF400 is the new MV214P. Revealing the reason for this purchase, Goodman says: “This machine gives us a big capacity, so we can either do larger parts or set up several small jobs simultaneously.”

For further information
www.engtechgroup.com

Academic partnership

The University of Nottingham and BAE Systems have formalised a strategic partnership that will see the organisations collaborate on developing new and innovative digital manufacturing technologies. A recognised leader in Industry 4.0 technologies, the university’s capabilities include additive layer manufacturing, lightweight materials, metrology, and digital approaches to design and manufacture. The agreement builds on existing BAE partnerships with Cranfield University, the University of Birmingham, the University of Manchester, the University of Southampton and the University of Strathclyde.

For further information www.baesystems.com

Washington Waterjet expands drilling services

Ficep UK’s P27 CNC plate drilling system has been installed at Washington Waterjet, based in the northeast, helping the business to improve speed and precision and extend its services, moving up execution classes from one and two to cover classes three and four.

Washington Waterjet, a £2m turnover business, has invested in the Ficep P27 with tool changer to enable the delivery of automated plate processing up to 3-inch thick. A key consideration when selecting the new machine was its footprint. Alongside its existing waterjet and CNC plasma, the P27 takes up minimal space while offering complementary processes that are unachievable on existing machines.

The benefits of Ficep’s P series punching and drilling lines extend way beyond a small footprint and ease of installation: the ability to combine drilling, scribing, tapping, countersinking, milling and marking makes the multi-tasking capabilities of the P27 suitable for many plate applications. High-speed drilling comes courtesy of the 27 kW direct-drive spindle with ball-screw feed for maximum performance. In addition, the machine has an intelligent self-adjustable clamping system to suit different plate thicknesses, allowing quick loading and unloading.

Washington Waterjet managing director Peter Robinson, says: “The new CNC plate drilling line helps us to work on projects we previously would have had to outsource. Prior to acquiring the new machine we could carry out work up to execution class two, but with the Ficep P27 we can provide drilling to meet execution classes three and four. This is a major development as it opens the door for us to drill steel components, which have far wider applications. The new drill is also quicker, helping to improve our productivity.”

For further information
www.ficep.co.uk