Do not wait to automate

One of the repercussions of COVID-19 has been a widespread discussion about bringing more manufacturing back to the UK, and rightly so in the view of work-holding and automation specialist 1st Machine Tool Accessories. But is reshoring large amounts of production realistic in the short term, or is industry unprepared to cope with higher demand and make parts more cost-effectively?

1st MTA is a keen advocate of automating machine tools to achieve savings and regards some level of unattended operation to be crucial for cost-efficient production and generating a healthy profit. However, the company stresses that big investment in expensive robotics is not a prerequisite for success or justifiable in smaller factories. The correct equipment for an application could be as simple as employing hydraulic rather than manual clamping to actuate jaw closure; using a rotary table to add a fourth and perhaps a fifth CNC axis to a three-axis machining centre so that parts can be made in fewer operations or maybe in one hit; or choosing a full-length bar magazine rather than a short barfeed to automate a lathe.

Once there is commitment to invest, is it best to opt for the latest top-level technology or upgrade existing production plant? The former would be the ideal, as it offers not only the most productive and accurate machine-tool technology, but invaluable support from the manufacturer and accessories supplier. Although it requires higher initial investment, this strategy can often lead to a quicker ROI.

For a lower investment, upgrading existing machines is achievable to suit particular applications and sectors, using equipment and accessories readily available. Among the most useful items are those that provide automated and improved work holding, additional CNC axes for deploying the cutting tool more efficiently, and more production capacity through extended periods of autonomous running.

All types of work-holding solutions are available to manufacturers in the UK and Ireland from 1st MTA, mostly under sole agency agreements. The company can offer either off-the-shelf equipment or bespoke solutions to address challenging applications. 1st MTA operates a consultancy service to identify the optimum product for securing prismatic and round components during production.

For further information www.1mta.com